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Elcometer - Pinhole & Porosity Detector

Elcometer - Pinhole & Porosity Detector
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Elcometer - Pinhole & Porosity Detector

Product catalog summary
Introduction
Premature corrosion of substrates is often due to coating failures caused by porosity flaws such as runs, sags, cissing, cratering, pinholes, over-coating, and under-coating. These flaws arise from factors like gravity effects, air bubble voids, poor flow characteristics, air entrapment, excessive coating, and insufficient coating over rough surfaces.
Detection Methods
Three primary methods for flaw detection include:
  • Wet Sponge Technique: Suitable for coatings under 500μm on conductive substrates, using a low voltage applied to a moist sponge.
  • High Voltage Technique: Ideal for thicker coatings up to 25mm, using high voltage DC or pulsed DC.
  • UV Pinhole Detection: Cost-effective, using UV light to detect pinholes with a UV fluorescing additive.
Standards
References standards such as AS 3894.2, ASTM D 5162-A, and ISO 8289-A for pinhole and porosity detection.
Elcometer Devices
Elcometer 270: A wet sponge, low voltage detector for coatings up to 500μm, with user-selectable voltages and alarms.
Elcometer 280: A pulsed DC holiday detector for coatings up to 25mm, featuring a safety trigger and quick release battery pack.
Elcometer 266: A high voltage DC holiday detector for coatings up to 7.5mm, with adjustable voltage ranges and safety features.
Conclusion
The Elcometer range offers comprehensive solutions for detecting pinholes and porosity, ensuring the integrity of protective coatings.
Elcometer 266 Features
  • Integrated voltage calculator for automatic programming.
  • Universal probe adaptors for compatibility.
  • Quick-charge batteries with up to 40 hours of use.
  • Warranty: 1-year standard, extendable to 2 years.
Elcometer 236 Features
  • Available in 15kV and 30kV versions with adjustable voltage.
  • Complete control over voltage and sensitivity.
  • Includes carry case and optional external battery pack.
  • Telescopic probe handle option.
Elcometer 260 UV Pinhole Flashlight
  • Battery-powered with rugged aluminium casing.
  • 3-Watt purple LED with 405nm wavelength.
  • Used with UV reflective base coats.
Accessories
  • Various probe handles, wire brush probes, and rolling springs.
  • Optional calibration certificates.
  • Battery chargers and external battery packs.
Standards Compliance
Products comply with standards including ANSI, ASTM, BS, DIN, EN, ISO, JIS, and NACE.
Elcometer Accessories
Earth Signal Return Leads: Available in lengths from 4m to 10m for proper grounding.
Telescopic Probes and Extension Rods: Available in adjustable lengths and sizes for extended reach.
Accessory Adaptors: Ensure compatibility with other manufacturers.
Grounding Mats: Designed for testing on ungrounded pipes, available in various sizes.
Additional Information
Elcometer reserves the right to change specifications without notice. Products come with a standard one-year warranty. Contact information for Elcometer offices worldwide is provided for support.
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Catalog excerpts

Elcometer - Pinhole & Porosity Detector-1

Pinhole & Porosity Pinhole & Porosity elcometer.com 1 Detection

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Elcometer - Pinhole & Porosity Detector-2

Pinhole & Porosity

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Elcometer - Pinhole & Porosity Detector-3

Premature corrosion & Porosity Pinhole of a substrate is usually due to a coating failure. A major cause is the presence of flaws in the finished coating. Collectively referred to as porosity, the main types of flaws are: Runs & Sags: Coatings move under gravity leaving a thin dry film. Cissing: When a coating does not re-flow to cover the voids generated by air bubbles being released from the surface of a coating. Cratering: If the substrate is wet or the coating has poor flow characteristics, voids are created in the coating. Pinholes: Caused by air entrapment which is then released from the...

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Elcometer - Pinhole & Porosity Detector-4

Pinhole & Porosity Elcometer 270 Pinhole Detector The Elcometer 270 sets the standard for wet sponge, high quality, low voltage detectors which are supplied with a wide range of accessories to meet your requirements. A wide range of wand accessories available Visual and audible alarms indicate a pinhole User selectable voltages: 9V, 67.5V or 90V Easy release, snag proof cables - available in 4m (13’2”) & 10m (32’10”) lengths Automatic internal voltage check ensures that the selected voltage can be achieved Each unit can be converted into a separate wand with a base unit using the separate wand...

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Elcometer - Pinhole & Porosity Detector-5

Pinhole & Porosity Elcometer 270 Pinhole Detector Accessories Standard wand Roller sponge wand Spare flat sponge set Pack of 3 sponges; Spare roller sponge Telescopic wand adaptor Extension piece Separate wand adaptor 420mm (16.5”) extensions to expand operators reach. Additional extension pieces can be connected to each other A universal flat sponge to suit almost all applications Ideal for large flat surface inspection with belt clip - extends to 1m(39”), ideal for floors or high areas with belt clip - converts the gauge into a separate pinhole detector The complete pinhole detection kit. Each...

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Elcometer - Pinhole & Porosity Detector-6

Pinhole & Porosity Elcometer 280 Pulsed DC Holiday Detector The Elcometer 280 is a ‘stick type’ holiday detector which has been designed to make pulsed DC high voltage holiday detection safer, easier and more reliable than ever before. Flashing display, bright LED and a user adjustable volume alarm indicates detection of a holiday 0.5 - 35kV range (user selectable) for detecting porosity in coatings up to 25mm (1”) thick Safety trigger integrated inside the handle cuts power if released Ideal for testing clean, damp, dirty or slightly conductive coatings Voltage calculator automatically sets...

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Elcometer - Pinhole & Porosity Detector-7

Pinhole & Porosity Elcometer 280 Pulsed DC Holiday Detector Red LED indicates high voltage ON Waterproof buzzer Blue LED flashes as holidays are detected Earth signal return lead disconnected icon Holiday detected icon Battery symbol indicating remaining charge Porosity Detector overload icon indicates that the unit cannot obtain selected voltage with current accessory / coating combination Calculation softkey select the relevant standard and coating thickness value Voltage selected Porosity standard in use used in conjunction with setting the coating thickness within the Voltage Calculator Menu...

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Elcometer - Pinhole & Porosity Detector-8

Pinhole & Porosity Elcometer 280 Pulsed DC Holiday Detector Powerful The high voltage pulsed DC technique is used to detect holidays in coatings - even if the coating is damp, dirty or slightly conductive. Right angled wire brush probe Featuring a two stage safety switch, bright LED’s and screen icons which signify when the high voltage is on. It is designed with extended ribbing to protect the user from spark creep. Internal circular wire pipe brush probe User Friendly Balanced, ergonomic design, complete with shoulder strap allows long periods of continuous use. Band brush probes Using the...

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Elcometer - Pinhole & Porosity Detector-9

Pinhole & Porosity Elcometer 280 Pulsed DC Holiday Detector Technical Specification Description Elcometer 280 Pulsed DC Holiday Detector Inspection Kit Elcometer 280 Pulsed DC Holiday Detector Rugged, Shockproof & Water Resistant Integrated Safety Trigger Switch Quick Release Battery Pack Internal Jeep Tester Integrated Voltage Calculator Pulsed DC High Voltage Range Voltage Adjustment High Voltage Output Accuracy Pulse Repetition Rate Operating Temperature Power Supply Rechargeable Battery pack; battery fully charged within 4 hours Typical Battery Life Battery life is dependent upon selected...

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Elcometer - Pinhole & Porosity Detector-10

Pinhole & Porosity Elcometer 266 Holiday Detector The Elcometer 266 revolutionises High Voltage DC testing of coatings porosity detection making it safer, easier and more reliable than ever before. A wide range of probe brushes and rolling springs available Adjustable Voltage: 0.5kV - 1kV in 50V steps 1kV - 30kV in 100V steps Visual and audible alarms, Bright LEDs on the handle, as well as a loud buzzer, clearly indicate when a holiday is detected To change maximum voltage range, select a different handle; 5kV, 15kV or 30kV DC or 30kV DC continuous Dual safety switch on handle to avoid accidental...

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Elcometer - Pinhole & Porosity Detector-11

Pinhole & Porosity Elcometer 266 Holiday Detector Powerful The Elcometer 266 can be used to test porosity on coatings up to 7.5mm (300mils) thick and is ideal for inspecting coatings on pipelines and other protective coatings. Right angled wire brush probe Featuring a dual safety switch on the handle to avoid accidental switch on and specialised ribbing provides superior protection. Internal circular wire pipe brush probe User Friendly The voltage calculator automatically sets the correct voltage from your coating thickness value. No need to use look up tables. Band brush probes To change maximum...

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Elcometer - Pinhole & Porosity Detector-12

Pinhole & Porosity Elcometer 266 Holiday Detector Interchangeable DC probe handles* Part Number T26620033-1 T26620033-2 T26620033-3 T26620033-4 Testing has never been safer Integrated voltage calculator Enter the test standard & the coating thickness then the gauge will automatically programme the correct voltage Second hand grip is available Ribbing provides additional user protection - specifically designed to meet EN 61010 Ideal for testing pipes and tank floors with 2 hands - without compromising safety Removable, quick charge batteries Universal probe adaptors Fully charge the battery pack...

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