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TEMPERATURE CONTROLLERS

TEMPERATURE CONTROLLERS
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TEMPERATURE CONTROLLERS

Product catalog summary
Introduction to Temperature Controllers
Temperature controllers are devices designed to maintain a desired temperature by comparing sensor readings with user-set values. EL.CO. offers both analogue and microprocessor-based controllers. The microprocessor-based models provide advanced features such as PID control and AUTOTUNING for automatic parameter calculation. These controllers can handle various input signals and detect heating element failures through the HEATER BREAK function. They offer multiple outputs for maintaining temperature and signaling alarms or phase changes.
Types of Regulation
  • ON-OFF Regulation: A simple method that is sensitive to power/load changes, turning the output ON below the set-point and OFF above it.
  • Proportional (P) Regulation: Provides stable temperature control with a proportional band around the set-point, though with an offset.
  • Proportional-Derivative (PD) Regulation: Offers a quick return to the set-point during rapid temperature changes.
  • Proportional-Integrated-Derivative (PID) Regulation: Combines PD and integral actions to eliminate offset.
  • Auto-tuning: Automatically calculates optimal PID parameters through a self-learning cycle.
Temperature Probes
EL.CO. provides a range of temperature probes compatible with their controllers, including thermocouples (Types J, K, S, R, T), thermoresistances (Types Pt100 or Ni100), and thermistors (Type PTC KT1). Probes are available in various configurations and can be customized.
Analogue and Digital Temperature Controllers
The E48-AN series features power supply options of 24, 110, 230 VAC, inputs for thermocouples and thermoresistances, and outputs including relay or SSR drive. They offer ON/OFF or proportional control with multiple temperature scales.
Microprocessor-Based Regulators
The ELK series offers multi-input configurations for thermocouples, thermoresistances, and infrared sensors, with universal input options for various signal types. Power supply options include 24 VAC/VDC and 100-240 VAC, providing advanced control features and flexibility for diverse applications.
Specifications
The document outlines specifications for various temperature controllers, including compatibility with thermocouples J, K, S, and Pt 100 according to IEC standards. It details input signal ranges such as 0/4...20 mA, 0/1…5 V, and 0/2…10 V, and mentions the use of optoisolated digital inputs.
Output Characteristics
The controllers feature relay outputs with different configurations, including SPST-NO and SPDT types, with specified current and voltage ratings. The electric life of relays is noted as 100,000 operations. Control voltage for SSR is specified for different models.
Functional Data
Control options include ON/OFF, Neutral Zone, and programmable PID with autotuning capabilities. The controllers support up to four programmable set points and signal re-transmission on relay output. Overall accuracy is +/-0.5% full scale, with display resolution depending on the probe used.
Communication and Programming
Serial communication is supported via RS485 with MODBUS-RTU protocol, with a selectable communication rate of 1200…38400 baud. Parameter access is protected by password, and programming can be done via a front keyboard or a programming tool.
Mechanical Characteristics
The housing is made of self-extinguishing plastic, with dimensions and mounting options specified for different models. Front panel protection is rated at IP 54 when mounted with a gasket.
Wiring and Coding
The document includes wiring diagrams and coding examples for different models, specifying power supply options, input signals, and output configurations. It also provides guidelines for ordering additional outputs and using the Heater Break function.
Technical Overview
The ELTH17 and ELTH352 series are digital temperature controllers designed for precise temperature regulation. They are suitable for use in electric panels for controlling fans and resistors. The controllers are available in compact sizes, either as a 1 DIN module (17.5mm) or 2 DIN modules (35mm), and support DIN rail mounting.
Electrical Specifications
Power Supply: ELTH17 supports 20-30VAC/DC and 200-240VAC, while ELTH352 supports 24-30VAC/DC and 200-240VAC. Frequency: 50/60 Hz. Power Consumption: ELTH17 consumes approximately 1.5 VA, and ELTH352 consumes approximately 15 VA.
Input and Output Features
Inputs: Both models support NTC probes (10k at 25°C), with ELTH352 also supporting a 4-20mA input. Outputs: ELTH17 has 1 SPDT relay output (8A-AC1), while ELTH352 has 1 or 2 SPDT relay outputs (10A-AC1) and a voltage output of 0-10V.
Functional Characteristics
Control Type: ON/OFF. Accuracy: +/-0.5% full scale. Display: 2 red digits with a resolution of 1. Measurement Range: -20 to +65°C with probe on the controller, -35 to +99°C with an external probe. Sampling Rate: 12 samples per second. Operating Temperature: -20 to +65°C without condensation. Operating Humidity: 30 to 95% RH without condensation.
Mechanical Characteristics
Housing: Self-extinguishing plastic. Dimensions: ELTH17 is 17.5x64x98mm, and ELTH352 is 35x64x98mm. Connections: 2.5 mm2 screw terminal block. Mounting: DIN Omega rail.
Additional Features
ELTH352 supports a second input for 4-20mA, allowing for more versatile temperature control. The controllers are factory-equipped with an integrated NTC probe and can be configured for additional probes.
Wiring and Installation
The neutral must always be connected to terminal A2 for ELTH17 and terminal A1 for ELTH352. Detailed wiring diagrams are provided for proper installation and configuration.
Temperature Controllers Configuration
  • ELTR171: The operation mode of OUT1 is determined by the bridge between terminals 2 and 1A. With the bridge applied, it operates in heating mode; with the bridge removed, it operates in cooling mode.
  • ELTR172 - ELTR352: The configuration of the bridge between terminals 2 and 1A affects the control of outputs OUT1 and OUT2. With the bridge applied, both outputs refer to the temperature measured by the integrated NTC probe. With the bridge removed and an NTC probe connected, OUT1 is controlled by the integrated probe, and OUT2 by the external probe. Without a probe, the controllers are disabled.
Thermocouple and Thermoresistance Selection
  • Thermocouples: Various models (TCBJ, TCMJ, TCLJ, TCSJ) are available with different types of hot coupling (mass, insulated, exposed), sheath diameters, lengths, and cable types. The working temperature ranges vary from 0°C to 800°C depending on the model.
  • Thermoresistances: Models (TRB, TRL, TRA, TRS) offer different wire configurations, sheath diameters, lengths, and materials. The working temperature ranges from -80°C to 600°C.
General Information
EL.CO. S.r.l reserves the right to make changes without prior notice. The document includes examples of code compositions for various models and configurations.
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Catalog excerpts

TEMPERATURE CONTROLLERS-1

5 - TERMOREGOLATORI 5 - TEMPERATURE CONTROLLERS TERMOREGOLATORI TEMPERATURE CONTROLLERS INTRODUZIONE - INTRODUCTION: I termoregolatori permettono, tramite l'impostazione del valore di temperatura desiderata (set-point), di controllare e di mantenere costante il valore prefissato della temperatura dell'elemento riscaldante confrontando il valore rilevato dal sensore con quello impostato dall'utilizzatore. I termoregolatori EL.CO. possono essere di tipo analogico o a microprocessore. In particolare gli strumenti a microprocessore, grazie alla facilità ed alla flessibilità della programmazione dei parametri, offrono un'ampia possibilità di regolazione della temperatura. Molti di questi strumenti dispongono, oltre alla regolazione PID anche della funzione di AUTOTUNING che permette di calcolare automaticamente i parametri di regolazione. La maggior parte degli strumenti a microprocessore hanno la possibilità di utilizzare, come segnali di ingresso per il controllo della temperatura, oltre le tradizionali sonde a termocoppia o a termoresistenza, anche segnali analogici in corrente o in tensione e tramite la funzione di HEATER BREAK sono in grado di rilevare eventuali guasti o interruzioni dell'elemento riscaldante. La flessibilità alle più svariate applicazioni dei termoregolatori EL.CO. è facilmente riscontrabile anche dal numero e tipologia di uscite, sia principali che ausiliarie, di cui ognuno di essi dispone. L'uscita principale viene impiegata per il mantenimento della temperatura impostata ed ad essa vengono abbinate uscite secondarie che vengono usate per segnalare allarmi, interruzione dell'elemento riscaldante, fasi di raffreddamento o riscaldamento ecc. Il tipo di intervento e la modalità di commutazione delle uscite viene stabilita al momento della programmazione del termoregolatore. Temperature controllers allow, through temperature desired value's statement (set-point), to check and to keep the temperature prearranged value of the warming element steady, comparing the value pointed out by the sensor with the one adopted by the user. Elco temperature controllers can be analogue or microprocessor-based type. Particularly microprocessor-based tools, thanks to easiness and flexibility of parameters' planning, offer a wide possibility of temperature's adjustment. A lot of these instruments have, besides PID control, also the AUTOTUNNING function which allow to calculate regulation parameters automatically. Most of microprocessor based tools can use, as input signals for temperature's control, besides traditional thermocouple or thermoresistance probes, also analogue signals in current or in voltage and through HEATER BREAK function can point-out incidental failures or interruptions of the warming element. Flexibility to various applications of ELCO temperature controllers is easily verifiable also from the number and typology of outputs, both principal and auxiliary that they have. The main output is used for keeping the layed out temperature and it's coupled with secondary outputs used to signal alarms, interruption of the warming element, heating or cooling phases, etc. The type of intervention and modalities of output's switchover are fixed at the moment of temperature controller's programming. I tipi di regolazione che i termoregolatori possono effettuare sono le seguenti: regolazione ON-OFF : regolazione della temperatura semplice e relativamente lenta molto sensibile alla variazioni di alimentazione o di carico. L'uscita è in condizione ON per temperature più basse del valore prefissato (set point) mentre è in condizione OFF per temperature più alte. regolazione "P" (proporzionale) : questo tipo di regolazione viene adottata quando si vuole eliminare l'isteresi della temperatura sull'elemento riscaldante caratteristica della regolazione ON-OFF. In tal senso l'utilizzatore definisce due temperature (banda proporzionale) che comprendono il set-point dove la regolazione della temperatura viene effettuata con continuità secondo un tempo denominato ciclo proporzionale (duty cicle) all'interno del quale variano i tempi di ON e di OFF dell'uscita. Questo tipo di regolazione permette una buona stabilità della temperatura ma è caratterizzata da una differenza della stessa rispetto al valore di setpoint (offset). regolazione "PD" (proporzionale-derivata) : la regolazione proporzionale derivata in aggiunta alla regolazione "P" permette di effettuare un rapido ritorno al valore di set-point al verificarsi di una rapida variazione di temperatura dovuta a forti disturbi esterni. regolazione "PID" (proporzionale-integrata-derivata) : la regolazione (PID) permette il controllo della temperatura con l'impiego contemporaneo dell'azione "PD" più l'azione integrale "I" con la quale si può eliminare automaticamente l'offset di temperatura tipico della regolazione proporzionale. auto-tuning : la funzione di auto-tuning permette al termoregolatore, tramite un ciclo di autoapprendimento, di calcolare automaticamente tutti i valori ottimali dei parametri dell'azione "PID" in base alle caratteristiche dell'elemento da dover riscaldare. Types of regulation that temperature controllers can realized are: ON - OFF regulation: simple and fairly slow temperature adjustment, very sensitive to power-supply or load variations. Output is ON state for temperature lower than prearranged value (set-point), whereas it's OFF state for higher temperature. "P" regulation (proportional) : this type of adjustment is adopted when we want remove temperature's hysteresis on the warming element typical of ON - OFF regulation. In this sense user defines two temperatures (proportional band) which include set-point, where the temperature's regulation is carried out with continuity in conformity with a time called proportional cycle (duty cycle) during which output's ON and OFF times change. This type of adjustment allow a good temperature's steadiness but it's characterized from a temperature's difference as regards set point's value (offset). "PD" regulation (proportional-derivative) : Proportional - derivative regulation with the addition of "P" regulation allow to make a quick return to set-point value in case of a rapid variation of temperature caused by strong exterior troubles. "PID" regulation (proportional-integrated-derivative) : PID regulation allow temperature's control using at the same time PD action and the integral "I" action with whom we can remove the temperature's offset typical of the proportional regulation automatically. auto-tuning : auto-tuning function allow to temperature controller, throught a selflearning cycle, to calculate automatically all optimal values of PID action's parameters basing on characteristics of element to warm. Catalogo generale General catalogue EL.CO. S.r.l si riserva di apportare modifiche senza alcun preavviso. - EL.CO. S.r.l. Reserves the right to make changes without obligation of notice. TIPI DI REGOLAZIONE - TYPES

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