Catalog excerpts
DISCOVER YOUR UPCOMING CUTTING LINE
Open the catalog to page 1INDEX About us Benefits of starting from coil Our machines Multiblanking Cut-to-length Straightening lines Slitting lines Recoiling lines Integrations Peripherals Ekicontrol in the world
Open the catalog to page 3coil processing lines We are manufacturers of coil processing lines Together with the leading companies in their sector, we design customised solutions tailored to every need 2 Share your idea with me and we will work together on the solution. JON Navarro Labaka CEO ekicontrol
Open the catalog to page 4With Extensive Experience Projected towards the Future Ekicontrol Coil Processing Lines is a family company located in the Basque Country, Spain, since 1986. We design, manufacture and install coil processing lines for carbon steel, stainless steel, and aluminum metal coils. We manufacture slitting, cut-to-length, multiblanking lines, combined cutting lines to cut and wind simultaneously, complete press feed lines, lines with special requirements, with internal punching, profiling, as well as peripherals such as uncoilers, loading cars, straighteners, rollers, static shears, flying shears,...
Open the catalog to page 5coil processing lines BENEFITS OF STARTING THE PRODUCTION PROCESS FROM COIL SAVINGS IN RAW MATERIALS The purchase of coil instead of format implies an average saving of 5% in raw material cost. We make the most of the coil length, thus wasting less material. This way, we will achieve a greater benefit for our final product. HIGHER PRODUCTIVITY A 1-ton 1-millimeter-thick coil is 850 meters long. With an Ekicontrol cutting line, we can cut 3-meter formats in less than an hour. FLEXIBILITY The flexibility of having the circular blades implemented in the straightener module allows us to adjust...
Open the catalog to page 6Integrating a cutting line into your production processes has many advantages. Below you can see the differences between having and not having a cutting line. WITHOUT A CUTTING LINE Request for formats of different standard length measures. Minimum purchase quantity 3000 kgs. (a normal truck can transport 20 tons of weight) therefore 6 packages of formats. (1,926,000 total mm). Quick ground storage to continue unloading the truck and so on with each pack of formats. Once the format packages, the strapping, the wooden pallet, plastic wrappers have been stored, they must be removed and these...
Open the catalog to page 7coil processing lines OUR MACHINES It is not machines but ideas that drive and drag the world forward. Victor Hugo
Open the catalog to page 8XS Line 20 TwinCut TwinCut 30 OneCut 30 OneCut 40 OneCut Straightening lines Slitting lines Recoiling lines 7
Open the catalog to page 9coil processing lines MULTIBLANKING CUTTING LINES At Ekicontrol we are specialists in Multiblanking Lines. Below we present our range of products…
Open the catalog to page 10APPLICATION SECTORS 1 Refrigeration equipment manufacturers 3 Refrigerator/ Cooler manufacturers 4 Manufacturers of metal cabinets 5 Manufacturers of metallic electrical cabinets 2 Manufacturers of metal furniture 6 Metal precast manufacturers Manufacturers of industrial kitchens in stainless Industrial oven manufacturers Metal door manufacturers Manufacturers of finials and gutters Metal enclosures Elevator manufacturers Sheet metal cutting and bending service centres Manufacturers of metal facades Kitchenware industry Manufacturers of white lines of appliances Manufacturers of metal drums
Open the catalog to page 11coil processing lines Its low cost, compact size, ease of It can be combined, a single winder, handling and high performance, allows a multicoil system and even the to configure a very versatile cutting traditional uncoiler with a coil car. line. Maximum width Steel 700 Nw/mm² Aluminium 200 Nw/ mm² No. of simultaneous slitting cuts No. of Coil weight simultaneous slitting cuts From 0 to 20 metre x minute 2+5 (2 pull rollers, 2 upper and 3 lower) No. of straightening slitting cuts Shears power
Open the catalog to page 12MOST COMMON SECTORS OF APPLICATION
Open the catalog to page 13coil processing lines Designed and built for multi-format. Allows simultaneous slitting and cut-to-length cutting. High cutting quality and repeatability. It´s Perfect Number of longitudinal cuts Cutting accuracy Straightening rollers
Open the catalog to page 14MOST COMMON SECTORS OF APPLICATION QUICK BLADE EXTRACTION HYDRAULIC INTRODUCTION TABLE TOUCH SCREEN CIRCULAR BLADES
Open the catalog to page 15coil processing lines Complete slitting & cut to length lines from 6 to 20 tons coil weight. Maximum thickness (Steel 420 Nw/mm²)
Open the catalog to page 16MOST COMMON SECTORS OF APPLICATION QUALITY STRAIGHTENING QUICK BLADE EXTRACTION
Open the catalog to page 17coil processing lines CUT-TO-LENGTH LINES At Ekicontrol we are specialists in Cut-to-length lines. The OneCut can work autonomously, or in a continuous punching machine or sheet metal warehouse. OneCut 20
Open the catalog to page 18APPLICATION SECTORS 1 Refrigeration equipment manufacturers 4 Manufacturers of metal cabinets 5 Manufacturers of metallic electrical cabinets 2 Manufacturers of metal furniture 6 Metal precast manufacturers Manufacturers of industrial kitchens in stainless Industrial oven manufacturers Metal door manufacturers Manufacturers of finials and gutters Metal enclosures Elevator manufacturers Sheet metal cutting and bending service centres Manufacturers of metal facades Kitchenware industry Manufacturers of white lines of appliances Manufacturers of metal drums
Open the catalog to page 19coil processing lines Cut to length lines from 6 to 20 tons of coil weight. Coil loading capacity Steel 700 Nw/mm² Aluminium 200 Nw/mm
Open the catalog to page 20MOST COMMON SECTORS OF APPLICATION CAN BE INTEGRATED WITH OTHER MACHINES SCREEN REMOTE ASSSISTANCE
Open the catalog to page 21coil processing lines Coil loading capacity
Open the catalog to page 22MOST COMMON SECTORS OF APPLICATION HYDRAULIC INTRODUCTION TABLE
Open the catalog to page 23coil processing lines STRAIGHTENING LINES Our machines are a fusion between the mechanical design and the electronic equipment necessary to achieve the ideal tuning and, as a result of our natural commitment, very energy efficient.
Open the catalog to page 24MOST COMMON SECTORS OF APPLICATION DOUBLE LOOP Minimum thickness Maximum thickness Thickness in maximum width
Open the catalog to page 25coil processing lines SLITTING LINES Complete slitting lines from 6 to 20 tons of coil weight. From 0.5 to 3.0 mm thick.
Open the catalog to page 26MOST COMMON SECTORS OF APPLICATION Complete slitting lines from 6 to 20 tons of coil weight. From 0.5 to 3.0 mm thick. Speeds adapted to production. Combination of simultaneous longitudinal and transverse cutting. Quick adjustment of circular blades avoiding long cutting setup times. Precision electronics. Excellent price-q
Open the catalog to page 27