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EJOT-EVO-PT

EJOT-EVO-PT

EJOT-EVO-PT

Product catalog summary
Introduction
The EVO PT® is an advanced self-tapping screw designed for thermoplastics, developed by EJOT. It combines production and application technology with physical computer simulations to enhance fastening solutions.

Innovative Thread Geometry
The EVO PT® features a newly developed "start-of-thread" that ensures easy and straight positioning in the screw hole. This design allows for equal load distribution and automatic centering during installation, enhancing fastening quality and repeat accuracy.

Economic Efficiency
The screw's innovative forming thread turn creates a torque curve independent of installation depth, allowing for reduced parts variety and higher process safety. This enables smaller installation spaces and standardization of screw lengths and tightening torques.

Digital Service
EJOT offers a digital calculation service, EVO CALC®, which pre-calculates torques and clamp loads, and provides FEM-based component analysis to optimize design and save resources.

Design Recommendations
The forming thread turn generates a constant forming torque, eliminating the need for different counterbore depths. The pre-hole diameter is specified as 0.85 x d1 at the top of the pre-hole, with a nominal screw diameter of d1.

Specifications
  • Nominal diameter of the screw: d1
  • Counterbore diameter: dE = d1 x 1.05
  • Hole diameter: db = 0.85 x d1 ± 0.05 mm
  • Installation depth: te = 2 x d1 or deeper
  • Counterbore depth: ts = 0.1 x d1


Characteristics and Features
  • Bionic contour for higher fatigue strength and breaking torque
  • Thread forming zone reduces friction and is independent of installation depth
  • Large torque window for high installation reliability
  • Automatic centering and compensation for axial misalignment
  • 26° flank angle for excellent plastic forming


For more information, visit www.ejot.com/industry or contact Volker Dieckmann at +49 2751 529-142, email: [email protected].
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Catalog excerpts

EJOT-EVO-PT-1

EJOT EVO PT® The evolution of direct fastening into plastic The EVO PT® is the evolutionary development of the self-tapping screw for thermoplastics. With this innovative fastening solution, EJOT has successfully combined production and application technology knowledge with new methods based on physical computer simulations for the first time. Digital service for optimised components The digital calculation service EVO CALC® offers the possibility to pre-calculate the torques and clamp loads as well as the clamp load relaxation under temperature and time. Furthermore, EJOT provides an individual, FEM-based component analysis to save valuable time and money - beginning with the design of the component. Simple and universal design recommendation for EVO PT® screws Innovative thread geometry for high fastening quality and high repeat accuracy Since the forming thread turn generates a virtually constant forming torque, a compensation of different clamping part thicknesses by means of different counterbore depths is not necessary. As we assume to have injection-moulded pre-holes which usually have a draft angle of 1°, the pre-hole diameter of 0.85 x d1 is measured at the top of the pre-hole. For a better measurability, the pre-hole diameter db at the top of the pre-hole is given as 0.85 × d1. The newly developed "start-of-thread" of the EVO PT® allows for an easy and straight positioning in the screw hole. The special positioning thread thus generates an equal load distribution over the circumference of the thread flanks in installed condition, since the screw is centered automatically in the screw hole during the installation. Increased economic efficiency through reduced parts variety and higher process safety in assembly During the installation phase, the innovative forming thread turn creates a torque curve which is virtually independent of the installation depth. The thread forming zone forms a thread turn into the female material which is slightly larger than the clearance that the following thread turns require. The following thread turns can penetrate into the plastic without any appreciable friction. This enables smaller installation spaces or a standardisation of screw lengths and tightening torques. Nominal diameter of the screw: d1 Counterbore diameter: dE = d1 x 1.05 Hole diameter: db = 0.85 x d1 ± 0.05 mm Installation depth: te = 2 x d1 or deeper dT = external boss Ø dh = clearance hole Ø dE = counterbore Ø db = hole Ø ts = counterbore depth = 0.1 x d1 te = installation depth tc = hole depth allowance

 Open the catalog to page 1
EJOT-EVO-PT-2

Characteristics and features of the EVO PT® screw Thread forming zone Reduced friction during thread forming Bionic contour Safety margins for challenging applications • Higher fatigue strength • Higher breaking torque • Higher tensile breaking stress • Thread forming torque is virtually independent of the installation depth • Installation-depth-independent tightening torques • Reduced parts variety - one screw, one tightening torque per assembly group • Uniform tube design • Supports carry-over part strategies Large torque window thanks to small installation torque Me • High installation reliability...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.