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MULTILINE planning and operating instructions

MULTILINE planning and operating instructions
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MULTILINE planning and operating instructions

Product catalog summary
Document Overview
This document provides planning and operating instructions for the MULTILINE 1852 and 1862 series multi-media connectors, which are modular systems designed to combine various operating media such as compressed air, gases, fluids, and electrical signals into a single interface. It is intended for industrial use only and must be handled by qualified personnel.

Intended Use
The connectors are designed for industrial applications and should be operated by system planners, operators, or mechanics. Modifications are not allowed, and the document along with assembly instructions must be read and understood before use.

Operating Conditions
  • Connection and disconnection should be done pressureless and voltage-free.
  • Operating temperature range is 0 to +40 °C.
  • Permissible media include compressed air (ISO 8573-1:2010 [7:-:-]).
  • Maximum permissible operating pressure varies by adaptive insert type and must be evenly distributed.

Pressure Specifications
  • Maximum permissible total operating pressure for Multiline 1852 is 67 bar, and for 1862, it must be determined using Diagram 1.
  • Correction pressures must be added for certain adaptive inserts.

Examples of Pressure Calculations
  • Example 1: Multiline 1852 configuration results in a total pressure of 53.4 bar, which is permissible.
  • Example 2: Multiline 1862 configuration results in permissible pressures of 12.8 bar (type C) and 38.4 bar (type B).
  • Example 3: Multiline 1862 configuration exceeds permissible pressure, requiring adjustments.

Safety Information
  • Do not exceed permissible temperatures and pressures to avoid risks of burns, fire, or mechanical failure.
  • Ensure connectors are locked and secured before operation.
  • Modifications to the product are prohibited.
  • Work must be conducted in a pressureless and voltage-free state.

Contact Information
EISELE GmbH, Lise-Meitner-Straße 8/1, 71332 Waiblingen, Germany. Phone: +49(0)7151-1719-0, Email: [email protected]
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Catalog excerpts

MULTILINE planning and operating instructions-2

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released DANGER Please read this entire document carefully prior to operating this product, especially the safety information on page - 10 -. If you fail to observe this information, there will be an increased danger resulting from parts coming loose, fire and burns. EISELE GmbH will not be liable for damages resulting from failure to observe and comply with this document. Notice: Note that only the most current version of this document is valid; you will find it on our website at www.eisele.eu....

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MULTILINE planning and operating instructions-3

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released Doc. vers. Doc. rev. Page: A 7 2 of 10 1.1 Connection and disconnection The Multiline 1852 / 1862 is suitable only for pressureless and voltage-free connection and disconnection. After connecting, the locking lever must be secured with the knurled thumb screw to prevent accidental opening of the connection. Operating temperature Other operating temperatures on request. 1.3 Permissible media Depending on the adaptive insert, the following media can be used: • Compressed air...

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MULTILINE planning and operating instructions-4

Document status: Released Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Maximum permissible total operating pressure1 per Multiline 1852 / 1862 -0406 -0606 1852 The maximum permissible operating pressure1 must be determined by means of Diagram 1, since adaptive inserts of bore type B and C can be used. See example 2 on page - 6 - and example 3 on page - 8 -. Total operating pressure1 bore type C [bar] Impermissible total operating pressure range1 Permissible total operating pressure range1 Total operating pressure1 bore type B [bar] DIAGRAM 1 OBSERVE...

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MULTILINE planning and operating instructions-5

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released Doc. vers. Doc. rev. Page: A 7 4 of 10 1.6 Permissible number of adaptive inserts To ensure easy and safe connection and disconnection, only a limited number of drip-free adaptive inserts (1825) and shut-off vacuum adaptive inserts (1822) is permissible; see Table 2. The adaptive insert types 1820, 1821 and 1830 can be used in unlimited numbers, the adaptive insert type 1831 (M12-Power version) is limited to two inserts. Permissible number 1822 and 1825 Bore type BPermissible...

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MULTILINE planning and operating instructions-6

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released Doc. vers. Doc. rev. Page: A 7 5 of 10 2 Example 1 - Check of the permissible total operating pressure for the Multiline 1852 Step 1: Conditions of use (based on an application example) Assumed load: all adaptive inserts are under pressure simultaneously Configuration used: • Adaptive inserts used: Step 3: Check of the permissible total operating pressure Resulting total operating pressure (53.4 bar) < permissible total operating pressure (67 bar) Step 4: Result Operation of...

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MULTILINE planning and operating instructions-7

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released Doc. vers. Doc. rev. Page: A 7 6 of 10 2.1 Example 2 - Check of the permissible total operating pressure for the Multiline 1862 Step 1: Conditions of use (based on an application example) Assumed load: all adaptive inserts are under pressure simultaneously Configuration used: • Multiline type: 1862-00050200 • Adaptive inserts used: Resulting pressure [bar] of the two bore types: • Bore type C = X from no.1-2 = 0+12.8 = 12.8 bar Bore type B = X from no.3-7 = 7.8+6+0+7.8+16.8...

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MULTILINE planning and operating instructions-8

Document status: Released Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Step 3: Check of the permissible total operating pressure Total operating pressure for bore type C [bar] Impermissible total operating pressure Permissible total operating pressure range 38.4 Total operating pressure for bore type B [bar] Step 4: Result Operation of the application example is permissible, since the permissible total operating pressure is not exceeded.

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MULTILINE planning and operating instructions-9

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released Doc. vers. Doc. rev. Page: A 7 8 of 10 2.2 Example 3 - Check of the permissible total operating pressure for the Multiline 1862 Step 1: Conditions of use (based on an application example) Assumed load: all adaptive inserts are under pressure simultaneously Configuration used: • Multiline type: 1862-00050200 • Following adaptive inserts: Resulting pressure [bar] of the two bore types: • Bore type C = X from no.1-2 = 0+16.8 = 16.8 bar • Bore type B = X from no.3-7 = 16.8+7.8+7.8+16+0...

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MULTILINE planning and operating instructions-10

Document status: Released Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Step 3: Check of the permissible total operating pressure Total operating pressure for bore type C [bar] Impermissible total operating pressure Permissible total operating pressure range 48.4 Total operating pressure for bore type B [bar] Step 4: Result Operation of the application example is not permissible, since the permissible total operating pressure is exceeded. If you do not have the capability to reduce the total operating pressure, contact us at [email protected].

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MULTILINE planning and operating instructions-11

Title, Additional title: 1852 & 1862 Planning and operating instructions Multi-media connector Document status: Released Doc. vers. Doc. rev. Page: A 7 10 of 10 3 Safety information To prevent potential damage, read and observe this document._ DANGER The permissible ambient and media temperatures must never be exceeded. They must be observed in order to prevent burns to the operator. Observe the maximum permissible number of adaptive inserts per adaptive insert type and the respective maximum permissible operating pressure. The maximum permissible total operating pressure of the Multiline 1852...

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