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LIQUIDLINE cooling water connectors

LIQUIDLINE cooling water connectors
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LIQUIDLINE cooling water connectors

Product catalog summary
Overview: The document provides comprehensive details on Eisele's LIQUIDLINE program, focusing on high-quality connections for cooling water applications. It emphasizes the use of materials like dezincification-resistant brass, stainless steel, and aluminum, showcasing Eisele's dedication to quality and innovation.
Quality and Certifications: Eisele Pneumatics GmbH & Co. KG is recognized for its high-quality performance, holding over 30 patents and offering numerous standard and customized solutions. The company is certified under DIN EN ISO 9001:2008, ensuring continuous quality improvements.
Material Specifications: The document details the materials used, including various stainless steel and aluminum alloys, compliant with RoHS directives. It highlights the properties of dezincification-resistant brass, crucial for preventing corrosion in cooling water fittings.
Brass Connections: Guidelines for using brass connections are provided, emphasizing the importance of adhering to recommended tightening torques to prevent stress and electrical corrosion. It advises against using brass in environments with chloride or ammonia-filled water.
Product Applications: Eisele's connectors are suitable for applications such as cooling circuits, welding guns, and robotics. The LIQUIDLINE series is noted for its flow optimization, corrosion resistance, and ease of assembly due to a patented release sleeve.
Dezincification and Solutions: Dezincification is a corrosion process affecting brass in certain water conditions. Eisele's LIQUIDLINE products are designed to resist this process, offering a reliable alternative to stainless steel in many applications.
Technical Specifications: Detailed technical specifications for various connectors are included, covering pressure and temperature ranges, thread standards, and torque recommendations. Compatibility of different tube materials with the connectors is also provided.
Conclusion: Eisele's LIQUIDLINE program offers robust and reliable solutions for cooling water applications, focusing on quality, ease of use, and corrosion resistance. The document serves as a comprehensive guide for selecting appropriate connectors and materials for specific industrial needs.
Specifications and Important Notes:
- Compressed-air tubes made of PTFE (Teflon) and FEP must have an undamaged outside diameter. Use specific Eisele tube cutters for precise cutting.
- Ensure tubes are pressed to the bottom of plug connectors for proper tightness.
Plug Connectors:
- Designed for high tightness applications up to 348 psi (24 bar), with some capable of up to 1450 psi (100 bar).
- Features include release sleeves and dual seals.
Threaded Connectors:
- Available in straight and angled forms, with specifications for various tube sizes and pressures.
- Made from brass, resistant to dezincification, with FPM seals.
- Temperature range: -4 to 248 °F (-20 to +120 °C).
Screw-in Connectors:
- Whitworth pipe thread DIN ISO 228, with chambered O-ring and FPM seals.
- Suitable for pressures up to 348 psi, with potential for higher pressures depending on tube specifications.
Elbow Screw-in Connectors:
- Swiveling and lockable options available, not designed for steady tube motion.
- Made from brass with FPM seals, suitable for a wide temperature range.
Additional Connectors:
- Includes T-connectors, bulkhead connectors, and Y-plugs, all made from brass with FPM seals.
- Designed for various tube sizes and pressures, with specific part numbers and dimensions provided.
Screw Joints for Vibrations and Tube Movement:
- Designed for high retention force and dynamic applications.
- Features include full tube passage, intuitive assembly, and the ability to disassemble without tube damage.
- Suitable for a temperature range of -4 to 248 °F and pressures up to 232 psi, depending on the tube used.
General Recommendations:
- Ensure proper assembly and tightening of connectors to prevent leaks.
- Consult specific part numbers and dimensions for compatibility with your application.
Temperature Ranges and Material Specifications:
1. Polyethylene (PE): 14 to 104°F (-10 to +40°C)
2. Polyamide (PA): -76 to 212°F (-60 to +100°C)
3. Polyurethane (PU): -31 to 158°F (-35 to +70°C)
4. ProWeld (PUR): -31 to 194°F (-35 to +90°C)
5. Teflon (PTFE) / FEP: -31 to 248°F (-35 to +120°C)
Pressure and Diameter Specifications:
Various tube sizes are specified with their respective minimum bending radius (R min.) and maximum pressure (p max.) in psi and bar. For example, a tube with an outside diameter of 4 mm has a maximum pressure of 290 psi (20 bar) for PE and 435 psi (30 bar) for PA.
Installation and Usage Notes:
- Compressed-air tubes should not be exposed to tensile loading.
- For PTFE and FEP tubes, ensure the outside diameter is free of damage and use specific Eisele tube cutters for right-angle cuts.
- During assembly, tubes must be pressed to the bottom of plug connectors for proper sealing.
Connector Specifications:
- Threaded connectors and plug connectors are available with various specifications, including temperature and pressure ranges.
- Materials used include stainless steel AISI 316L with FPM seals.
- Connectors are suitable for extreme environments with a working pressure range of -14 to 232 psi (-0.95 to 16 bar).
Assembly Instructions:
- For screw joints, push the tube into the joint up to the limit stop and tighten the union nut by hand or with a wrench.
- Suitable for cooling water circuits, connections with high retention capacity, and systems with high dynamics.
Customized Connection Solutions for LIQUIDLINE-Series:
Eisele offers tailored connection solutions that include a combination of different connection and screw joint series, special threaded connections, and adaptations for other systems. They provide various sealing materials and integrated valve technology, along with color coding and pre-assembled components. Multiple couplings are also available.
Plastic Tubes Overview:
Eisele provides a versatile range of plastic tubes suitable for various applications, including standard compressed-air tubes and those for special applications. Tubes are available in different materials such as PU, PA, PTFE, FEP, and PFA, each with specific temperature and pressure resistance characteristics. Tubes can be color-coded and labeled for easy identification.
Material Specifications:
- PU (Polyurethane): Flexible, resistant to buckling, suitable for compressed air and water, and compliant with various standards.
- PA (Polyamide): Suitable for vacuum and automotive industry, resistant to fuel, and compliant with DIN 73378.
- PTFE (Teflon): Resistant to UV and solvents, suitable for high temperatures, and FDA compliant.
- FEP (Fluorinated Ethylene Propylene): Very flexible, resistant to UV and microbes, and FDA compliant.
- PFA (Perfluoro Alkoxyalkane): Resistant to UV, hydrolysis, and weld spatter, and FDA compliant.
Tube Cutter Tools:
Eisele provides tube cutters for compressed-air tubes with outer diameters of up to 14 mm and 22 mm, made from durable materials like plastic, steel, and zinc die-casting.
Overview: The document provides an overview of Eisele Pneumatics GmbH & Co. KG's product offerings, focusing on their modular system of connection components for various applications, including pneumatics, cooling water, and multiple media connections.
1. EISELE BASICLINE: This section highlights the availability of approximately 5,000 standardized connection components, including screw joints and plug connectors. These components are suitable for quick delivery and are used by major automotive manufacturers such as Audi, Daimler, and Volkswagen.
2. EISELE INOXLINE: Focuses on stainless steel connection solutions designed for the food and pharmaceutical sectors. These components are corrosion-proof and acid-resistant, making them suitable for aggressive environments and cleaning products.
3. EISELE LIQUIDLINE: Describes connections optimized for cooling water applications. The components are made from a brass alloy resistant to dezincification and are compatible with high temperatures and various media.
4. EISELE MULTILINE: Discusses multiple couplings for connecting separate components or modules efficiently. These couplings are designed to prevent assembly mistakes and can be coupled and uncoupled under pressure due to integrated shut-off valves.
Conclusion: Eisele offers a wide range of quality connection components for compressed air, vacuum, gases, liquids, electrics, and electronics, emphasizing their adaptability from standardized to highly individual solutions.
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Catalog excerpts

LIQUIDLINE cooling water connectors-1

LIQUIDLINE PROGRAM Connections for cooling water dezincification-resistant brass stainless steel

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LIQUIDLINE cooling water connectors-2

Quality solutions - Made by EISELE EISELE IS QUALITY MADE IN GERMANY Over 30 patents, more than 8,000 standard articles, and 2,000 customized solutions impressively underline our top quality performance. DIN EN ISO 9001: 2008 – EISELE has been certified since 1994. We have continuously been updating this quality standard and will continue to maintain it with future certifications. Take into account for brass connections Stress corrosion: - Please assure that the recommended tightening torques* are respected. This will avoid creating stresses in the brass material. - With chloride or ammonia filled...

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LIQUIDLINE cooling water connectors-3

Content Quality solutions - Made by EISELE Content overview Brass, dezincification resistant For all applications with cooling water: • Cooling circuits in general • Welding guns • Welding robots Aluminum For electric heatsinks made of aluminum: • Robotics • Offshore wind turbines Stainless steel For laser welding systems and complex applications: • Laser welding equipment • In the food industry (FDA-approved seals) Plastic tubes Perfect complement to the Eisele connectors. Calibrated tubes for various applications: • Cooling water • Compressed air • Aggressive detergents • Cable carriers • Food...

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LIQUIDLINE cooling water connectors-4

Quality solutions - Made by EISELE Eisele manufactures and supplies in accordance to the directives 2011/65 / EU (RoHS) and China RoHS. Possible exceptions are marked on our documents (order confirmation, delivery note, invoice). EISELE PNEUMATICS GMBH & Co. KG Dimension All information about lengths and diameters in the catalog are given in millimeters (mm). Based on the following data a conversion can be done 1 mm = 0,04 inch (Zoll) 25,4 mm = 1 inch (Zoll) Reservation: The validity of these general information cannot be guaranteed.

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LIQUIDLINE cooling water connectors-6

Quality solutions - Made by EISELE FITTINGS MADE OF BRASS FOR COOLING-WATER APPLICATIONS 1. Flow 2600 2400 2500 optimization The flow-optimized connections of EISELE LIQUID LINE are preferably suitable for applications with closed fluid circuits and for use in aqueous, aggressive media. They are used in cooling water circuits for welding applications. EISELE LIQUIDLINE 2. Efficient corrosion protection The connectors are nickel-free and provide a low cost alternative to stainless steel plug connections: all parts with contact to the media are made of a dezincification resistant brass alloy and...

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LIQUIDLINE cooling water connectors-7

EISELE LIQUIDLINE Quality solutions - Made by EISELE AN OVERVIEW OF THE BRASS-SERIES AND THEIR RANGE OF APPLICATIONS 2400 2500 Plug connectors with release sleeve and 1 seal High reliability up to 232 psi (16 bar); suitable for most applications Application examples: Areas with industrial cooling water connections, welding operations, robotics Welding gun with LIQUIDLINE fittings Plug connectors with release sleeve and 2 seals Plug connectors for applications up to 348 / 1450 psi (24 / 100 bar) concerning the highest sealing requirements Application examples: Working pressure > 232 psi (16 bar),...

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LIQUIDLINE cooling water connectors-8

Quality solutions - Made by EISELE Material properties - Brass, dezincification free What is dezincification? Dezincification is a long-known process that can lead to corrosion damage on cooling water fittings. In rare cases it is observed on brass components that are in constant contact with water. The colour of the corroded area changes to reddish copper, indicating that it no longer has any inherent strength. Explained simply, the main alloy components of the brass dissolve: copper and zinc are oxidised into water-soluble salts. The zinc is carried away by the cooling water, while the copper...

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LIQUIDLINE cooling water connectors-9

Plug connectors with release sleeve and 1 seal High reliability up to 232 psi (16 bar); suitable for most applications Sophisticated technology for all applications - Cost-effective alternative e.g. in comparison to stainless steel connectors - Easy and fast assembly and disassembly through release sleeves, even if used several times - Many types available as standard version Dezincification-resistant brass, suitable for almost all applications with water High-quality seals made out of FPM All sealing points on tube, thread and body are designed to life-long tightness - Patented system with 1...

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LIQUIDLINE cooling water connectors-10

Plug connectors with release sleeve and 1 seal 10 High reliability up to 232 psi (16 bar); suitable for most applications Functional principle Collet brass Sealing FKM Release sleeve brass Compressed-air tube PE, PA, PU, Eisele ProWeld or PTFE /FEP Pivoting banjo fitting brass Screw-in piece brass Chambererd O-ring FPM Cylindrical thread The collet guarantees the secure clamp of the plugged in tube. The external release sleeve protects the connector of dirt and makes it possible to release the tube without any tools. Simple assembly and operation. Service conditions - Cooling water systems with...

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LIQUIDLINE cooling water connectors-11

Plug connectors with release sleeve and 1 seal High reliability up to 232 psi (16 bar); suitable for most applications Connection thread, cylindrical Thread EISELE LIQUIDLINE 11 A counterbore is not necessary. However, the indicated values apply if a counterbore is applied. 2 Information about torques for hexagon socket on demand (assembly instructions 800 00 / 00-1) The mounted compressed-air tubes are not to be exposed to tensile loading. 11 In the case of Eisele ProWeld tubes a smaller inside diameter results from a partially larger wall thickness. 2 Important notes for the use of compressed-air...

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LIQUIDLINE cooling water connectors-12

Plug connectors with release sleeve and 1 seal 12 High reliability up to 232 psi (16 bar); suitable for most applications Threaded connectors Straight threaded connectors Angled threaded connectors Plug connector starting on page 20 Double connectors Elbow connectors Bulkhead connectors Double plug Sealing plug Adapter pipe/tube Elbow screw joints EISELE LIQUIDLINE Plug screw joints

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LIQUIDLINE cooling water connectors-13

Plug connectors with release sleeve and 1 seal High reliability up to 232 psi (16 bar); suitable for most applications Screw-in connector Whitworth pipe thread DIN ISO 228 Chambered O-ring Seals FPM Material with media contact: Brass, dezincification resistant Material without media contact: Brass Temperature range :-4 to 248 °F (-20 to +120 °C) Working pressure range: -14 to 232 psi (-0.95 to 16 bar) Screw-in connector Whitworth pipe thread DIN ISO 228 Chambered O-ring Seals FPM Material with media contact: Brass, dezincification resistant Material without media contact: Brass Temperature range...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.