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System Solutions - The Essence of our Experience

System Solutions - The Essence of our Experience

System Solutions - The Essence of our Experience

Product catalog summary
Production & Scale-up Philosophy
The document outlines the design philosophy behind microreactor technology, emphasizing its advantages such as high mixing efficiency, excellent heat exchange, and adaptive process control. The scale-up process retains the reactor channel geometry with minimal expansions, ensuring efficient scale-up. The desired throughput is achieved through parallelization and numbering up of channels within one reactor.
Industries and Applications
The document lists various chemical processes and industries that benefit from the technology, including organometallic reactions, radical polymerizations, precipitations, ethoxylation, peroxides, ozonolysis, lithiation, nitration, fine and specialty chemicals, pharmaceuticals, agrochemicals, food and beverages, and consumer care.
System Solutions
The company offers complete system solutions that include modular microreaction systems (MMRS), pumps, thermostats, automation systems, and other necessary accessories. These solutions aim to improve reaction yield, product purity, and process safety, while also exploring new pathways for product development.
Technical Specifications
The document provides technical specifications for laboratory and pilot scale systems, including temperature ranges, pressure limits, reactor volume, typical throughput, and retention time. Materials used include Hastelloy® C22/C276, Alloy 625, Stainless Steel 316, FFKM, PTFE, and Sapphire for viewing glass.
Service and Support
The company offers installation, training, and support services, ensuring customers can efficiently transition from laboratory to large-scale production.
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Catalog excerpts

System Solutions - The Essence of our Experience-1

System Solutions - The Essence of our Experience Having mastered a great variety of different challenges around chemical processes on both laboratory and pilot scale over the last 20 years, we now funnel our knowledge into standardised system solutions. This will enable you, our customer, to start your flow chemistry work on an advanced level. Are you running a chemical reaction in conventional batch equipment and would you like to evaluate the benefits of a continuous process combined with the advantages of microreaction technology? Our system solutions provide you with tried and tested as well as optimised reactor technology and offer you the complete package. This includes all the necessary components of our modular microreaction system (MMRS) as well as pumps, thermostats, automation system and all other accessories that we found are needed to supply you with the most efficient set-up. In this way you are not only free to improve the yield of your reaction, the purity of your product, the safety of your process in a short time but you may also find new pathways to your products previously inaccessible. We will guide you through the entire experience from laboratory all the way to production of several thousand tonnes a year. Examples with ready-made system solutions  Fine and Speciality Chemicals  Nitration  Individual system solutions on request Production & Scale-up Philosophy The inherent design concept behind our reactors guarantees an efficient scale-up of the process. The reactor channel geometry is essentially retained during scale-up with only minimal expansions in the channel crosssections. Pl 1 By doing so we can keep the advantages of microreactor technology such as high mixing efficiency, excellent heat exchange and highly adaptive process control. Results from a laboratory campaign are therefore easily transferable to the design of a process scale reactor. The desired throughput is achieved by parallelisation and numbering up of channels wi

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System Solutions - The Essence of our Experience-2

System solution:  Hardware  Software Peripherals Reactor System  Reactors, Mixers  Heat Exchangers  Sensors, Actuators Technical Specifications Laboratory Scale Pressure max. Reactor volume Typical throughput Typical retention time Media wetted materials Hastelloy® C22/C276, Alloy 625, Stainless Steel 316, FFKM, PTFE, Sapphire (Viewing Glass) Ehrfeld Mikrotechnik GmbH  Mikroforum Ring 1  55234 Wendelsheim Germany  www.ehrfeld.com  [email protected]  +49 6734 91546

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