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EpsilonTM Automatic Tool Changers

EpsilonTM  Automatic Tool Changers

EpsilonTM Automatic Tool Changers

Product catalog summary
Overview: The Epsilon™ Automatic Tool Changers represent a significant advancement in tool changer technology, designed to enhance productivity in modern production environments. These tool changers facilitate seamless tool and utility changes without halting operations, making them essential for robotic automation.
Key Features:
  • Locking mechanism remains secure for up to 5 million cycles.
  • Positive retract and improved size-to-payload ratio.
  • Minimal maintenance requirements and lifetime warranty on coupling mechanism parts.
  • Direct bolt compatibility with ISO 9409-1 patterns.
  • Noise emissions are kept below 70 dB(A).
Safety and Performance:
  • The Safety Control Module (SCM) meets EN ISO 13849-1 standards for machinery safety.
  • High current support modules are available for welding applications.
  • Servo modules provide motor power and encoder signals to end-of-arm tooling.
Utility Modules:
  • Pneumatic and fluid fittings ensure leak-proof connections for air, water, and coolant.
  • I/O and bus communication modules facilitate robust signal transmission.
Engineering Advantages:
  • The cam lock design offers superior reliability and performance compared to ball and collet systems.
  • Rotational repeatability is maintained through line contact, reducing wear and ensuring precision.
Product Specifications:
  • Models range from E31.5 to ES200, with payload capacities from 10 kg to 1,500 kg.
  • Operating temperature ranges from 5-60°C, with noise emissions under 70 dB(A).
Specialty Models:
  • E125LP is designed for metal fabrication with a capacity of 225 kg.
  • E125 offers a unique profile for in-cabin welding with a capacity of 350 kg.
  • ES160 provides a high payload capacity of 800 kg, suitable for heavy-duty applications.
Accessories:
  • Tool stands and cover assemblies are available to enhance tool changer functionality and longevity.
Contact Information: For more details, contact Applied Robotics at [email protected] or visit their website.
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Catalog excerpts

EpsilonTM  Automatic Tool Changers-1

Epsilon™ Automatic Tool Changers A breakthrough in the evolution of tool changers

 Open the catalog to page 1
EpsilonTM  Automatic Tool Changers-2

Superior Features for Today’s Production Environments Locking mechanism as secure at 5 million cycles as first cycle Positive retract Improved size to payload ratio Minimal maintenance Couple/uncouple sensing Noise Emissions <70 dB(A) Lifetime warranty on coupling mechanism parts A host of support items complement our automatic tool changers. From high power to pneumatics to coolant and data communications, we offer everything needed to automatically 1 2 connect seamlessly. Epsilon™ has what you need to control these connections, all packaged 1 in attractive utility modules that mount neatly...

 Open the catalog to page 2
EpsilonTM  Automatic Tool Changers-3

AUTOMATIC TOOL CHANGERS RESIDE BETWEEN A ROBOTIC ARM AND ITS TOOLING allowing the robot to change tools and support utilities on the fly, with no work stoppage. A tool changer is productivity. The new Epsilon™ incorporates advantages of three previous generations of Applied Robotics, Inc. tool changers with enhancements for today’s faster and stronger robots. ■ Higher strength materials improves size to payload ratio ■ Minimal required maintenance provides low cost of ownership ■ Direct bolt to ISO 9409-1 patterns mit the need for robot adaptor plates ■ Couple/uncouple sensing available on all...

 Open the catalog to page 3
EpsilonTM  Automatic Tool Changers-4

Applied Robotics cam lock vs. competitors’ ball and collet The Engineered Cam: The Applied Robotics cam lock design has stood the test of time and is known to provide superior reliability and performance. An engineered part, not just an off the shelf ball bearing, Our purpose built cam lock will outperform ball and collet configurations in every way. Reduced maintenance requirements and longevity of service ensure a lifetime cost of ownership far lower than any other design. In fact, the Applied Robotics cam lock is so robust and reliable, it has a life time guarantee. Here’s why. Wear: Over...

 Open the catalog to page 4
EpsilonTM  Automatic Tool Changers-5

that exist in a factory, it’s possible for the balls to jam in the locked position, potentially pulling a tool unintentionally out of the stand. Rotational Repeatability: In addition to providing a positive lock/unlock between the robot and tool, it is of the utmost importance the two sides of a tool changer remain precisely aligned. If the mechanism has mechanical variance due to wear, the repetitive task the robot is performing will lose its repeatability. This is another area where the cam clearly and consistently outperforms a ball and collet arrangement. As seen in Figure 2, the cam provides...

 Open the catalog to page 5
EpsilonTM  Automatic Tool Changers-6

Specialty Models Accessories ONE THING HOLDS TRUE in robotic automation...work spaces keep getting tighter and loads keep getting heavier. Here are some highlights of three models that address this trend. E125LP — Today’s metal fabricators need to handle larger loads than ever. Since press tending requires a small package in order to load, unload and position parts in a press brake. The Epsilon™ 125 Low Profile is ready to flex its muscles and get to work in your metal fab with a capacity of 225Kg (440lbs)! E125 — The Epsilon™ 125 is easy to spot because of its rectangular profile. Although not...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.