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Product Overview

Product Overview
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Product Overview

Product catalog summary
Introduction
EFCO is a leading provider of valve repair and testing equipment, emphasizing preventative maintenance to enhance safety and reduce costs. Their products are known for quality, longevity, and ease of use, certified to DIN EN ISO 9001 standards.
Product Range
EFCO offers a variety of products including portable and stationary machinery for valves, flanges, and pipelines, surface lapping machines, valve test benches, and mobile workshops. They also provide consumables and workshop planning services.
Industries Served
EFCO caters to industries such as power stations, chemical and food industries, and shipyards, offering solutions for valve repair and testing.
Machine Types and Specifications
  • VALVA Series: Portable machines for grinding and lapping flat sealing faces on valves and flanges.
  • VSK Series: Tools for grinding conical sealing faces in high-pressure valves.
  • SL Series: Machines for repairing sealing faces in gate and non-return valves.
  • LS Series: Tools for grinding flanged pipe ends with metallic gaskets.
  • SLA Series: Planetary gears for high-speed machining of hard sealing faces.
  • HSL Series: High-speed grinding machines for hard sealing faces in high-pressure gate valves.
  • VSA Series: Precision grinding machines for various valve components.
  • TSV Series: Machines for flat sealing face machining in safety valves.
  • TDF Series: Portable flange facers for on-site use.
  • TD Series: Portable lathes for on-site use.
  • SM Series: Stationary grinding and lapping machines for sealing faces in valves.
  • SPM Series: CNC-controlled stationary precision lathes for valve machining.
  • MK and ENT Series: Drilling machines for stationary machining of sealing faces.
  • KS-6 Series: Grinding tables for face grinding of machine components.
  • FLM Series: Stationary surface lapping machines for valve disks and seals.
Testing Technology
EFCO provides mobile and stationary valve test benches capable of performing strength and leakage tests with various test media. The benches support both manual and automatic operation.
Conclusion
EFCO's equipment ensures high safety standards and cost efficiency, offering innovative and reliable technology for valve repair and testing.
Valve Test Benches
EFCO's test benches include a clamping unit and an operating/measuring/control unit, handling clamping forces up to 1500 tons. They can be customized with automatic sequences and data logging.
Portable Test Units
Designed for mobile applications, these units build up and measure test pressure, suitable for tank tests.
Specifications
The document lists test bench models with clamping force capacities and nominal test piece diameters, including automatic water pressure generation and high-pressure pumps.
Accessories
EFCO offers accessories like O-ring sealing plates, safety plugs, and threaded adapters to enhance test bench functionality.
Welding Technology
The CW-1000 series is noted for MIG/MAG welding in valves, featuring automatic feed and integrated water cooling.
Mobile Workshops
EFCO provides mobile workshops equipped for on-site valve service, offering flexibility and quick response times.
Cleaning and Grinding Tools
EFCO's cleaning sets and grinding tools are suitable for hard sealing faces and high machining temperatures.
Lapping Compounds and Abrasives
EFCOBOR lapping compounds and abrasives ensure high surface quality and dimensional accuracy, available in various grain sizes.
Additional Equipment
EFCO supplies machinery and materials for valve and pipeline repair, including seal cutting machines and hydraulic nut openers.
Training and Support
EFCO offers training and project planning services, providing customized solutions and on-site demonstrations.
Contact Information
Contact details for EFCO's offices in Germany, USA, Russia, China, and India are provided, along with their websites for further information.
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Catalog excerpts

Product Overview-1

VALVE REPAIR AND TESTING EQUIPMENT

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Product Overview-2

Serving the World For more than 30 years it has been EFCO’s policy to win our customers as partners. Thus we can jointly solve your problems which arise during machining and testing of sealing faces and flanges on valves. Experience has shown that preventative maintenance is the cheapest way of increasing the safety of your installations. Once the first faults occur, costs frequently balloon, especially as action has to be taken under enormous time pressure in such cases. In addition to environmental damage and high clean-up costs, unquantifiable damage to your image can also quickly arise. With...

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Product Overview-3

Our range of industries from A-Z Apparatus construction Petrochemical plants / refineries Boiler manufacturers Pharmaceutical industry Chemical industry Combined heat and power stations Plant construction Conventional power stations Refuse incinerators District heating suppliers Rubber manufacturers Fertilizer plants Shipping companies Food industry Steel industry Hydroelectric power plants Steel works Sugar refineries Valves service companies Nuclear power stations Valves trade Paper industry / cellulose

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Product Overview-4

EFCO machines arranged by valve type Flat seat / safety valve: Mobile machining Stationary machining lapping technology lapping technology Grinding technology lapping technology Grinding and lapping technology MK/ENT Grinding technology Turning technology Grinding technology* Turning technology Turning technology Lapping technology* Welding technology Conical seat: Mobile machining Stationary machining Grinding technology High-speed grinding technology CW-1000 Turning technology Turning technology Welding technology CW-1000 Welding technology Flange machining: Mobile machining Stationary machining...

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Product Overview-5

VALVA SERIES Portable machine for grinding and lapping of flat sealing faces on valves, valve disks and flanges from DN 8-1600 mm (¼“-64“). Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar The VALVA series: an impressive concept = simple, easy, one-man operation, wear-resistant tools, good price/performance ratio, high profitability and efficiency. Type Grinding Lapping 05 VSK SERIES Special tools for the grinding of conical sealing faces in: • High-pressure, shut-off and control valves of DN 8-300 mm • Standard seat angles of 30° (2x15°), 40° (2x20°), 60° (2x30°), 75° (2x37,5°), 90° (2x45°)...

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Product Overview-6

LS SERIES Special tools for grinding flanged pipe ends with metallic lenticular gaskets 140° as per BASF- and DIN 2696 standard from DN 6-200 mm (¼“-8“). Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar LS 1 2 DN SL SERIES Portable grinding and lapping machine for the repair of sealing faces in gate valves and non-return valves and on wedges and flanges of DN 20-2000 mm (¾“-80“). Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar Immersion depth Standard 250 400 600 Dimensions in mm (inch) Other immersion depths can be supplied on request. Option: • Digital rocker (for the exact reproduction...

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Product Overview-7

SLA SERIES Planetary gears with driven high-speed spindles for the machining of hard sealing faces (≥ 35HRC) for SL-15 and SL-2 machines (patented). Time saving up to 90%. Available as option for new machines and for retrofitting to existing SL machines. Driven planetary gears Type SLA-15* Dimensions in mm (inch) * for SL-15 machines ** for SL-2 machines Portable machine for high-speed grinding of hard sealing faces (≥ 35HRC) in high-pressure gate valves and wedges of various design. Fitted with SLA series planetary gears for use with driven GSS grinding spindles. Drive: electric 230/120 V, 50/60Hz...

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Product Overview-8

TSV SERIES Portable grinding and lapping machine with eccentric for the machining of sealing faces in safety valves of DN 15-300 mm (½“-12“). In these machines the grinding movement is overlaid by an additional eccentric movement. This results in a cross-ground and absolutely flat sealing face. Suitable for use on-site and in the workshop. Clamping range of chuck VSA SERIES High-speed precision grinding machine for the machining of build-up welding, sealing faces, conical faces and bores in valves, cylinders, pump housings and flanges of DN 20-1500 mm (¾”-59”). Drive: pneumatic Type Working range...

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Product Overview-9

Portable flange facer with external clamping, for on-site use on flanges, valves, pumps, turbine housings, heat exchangers – turning range Machine height Axial feed Axial feed Axial feed Machine height Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar Axial feed angled head (optional) Radial stroke Special versions on request with angled head (Option) Radial stroke Numerous machining options:

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Product Overview-10

Portable lathe for on-site use on valves, flanges, pumps, turbine housings. Particularly suitable for turning cylindrical and conical sealing faces in high-pressure valves (internal seals) and for the removal of welded-in valve seats of dia. 0-900 mm (0-35.4“). Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar Type Turning range Working depth Dimensions in mm (inch) *Optional unit for high-speed grinding can be supplied. Portable lathe with two controlled axes (X+Z). With this version, it is possible to machine flat surfaces and bores as well as cones and radii with one fixture. Type Facing...

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Product Overview-11

Stationary grinding and lapping machine with centre spindle for the machining of sealing faces in shut-off valves, wedges, safety valves, etc. The machine can be supplied optionally with one or two tables in various configurations. Drive: electric 230 V, 50/60 Hz Inclined table Rotary table SM-750 SERIES Stationary grinding and lapping machine for the machining of sealing faces in shut-off valves, wedges, safety valves, etc. The machine can be supplied with centre or eccentric spindle and one or two inclined tables. Drive: electric 400 V, 50/60 Hz Inclined table size

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Product Overview-12

MK and ENT SERIES The pillar or radial drilling machine with MK-ADAPTER makes it possible to use the EFCO tools of the Valva and SL series for stationary machining of sealing faces in and on valves and wedges. We recommend the appropriate inclined tables (0°-12°) for fast alignment of valve housings and wedges. Adapter Inclined table EFCO machines 12 SPM SERIES Stationary precision lathe, CNC-controlled. The optimum solution for complete machining and general overhaul of valves. The machines of the SPM series have a precision inclined table (±12°, accuracy ± 10“) and have been optimised for more...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.