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EFCO Product Catalogue (English)

EFCO Product Catalogue (English)
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EFCO Product Catalogue (English)

Product catalog summary
Company Overview: EFCO Maschinenbau GmbH specializes in designing and manufacturing equipment for machining, repairing, and testing valves, flanges, and pipelines. Their products are crucial in industries such as process industry, valve service, valve manufacturing, power generation, motor construction, shipbuilding, and wagon construction.
Product Range: EFCO offers a diverse range of products including portable and stationary machining and repair equipment, surface grinding and lapping machines, valve test benches, mobile and stationary workshops, and consumables.
Grinding and Lapping Equipment: The VALVA series provides portable machines for grinding and lapping flat sealing surfaces on valves and flanges. The VSK series is designed for grinding conical sealing surfaces in high-pressure valves. Battery-powered machines offer ergonomic and safety benefits, with high torque and brushless motors for extended service life.
High-Speed Precision Equipment: The VSA series offers high-speed precision grinding for various valve components, while the SLA series features planetary gears for machining hard sealing surfaces, offering significant time savings.
Specialized Tools: EFCO GSS grinding tools are coated with cubic-crystalline boron nitride for precise machining of hard materials. The HSL series is designed for high-speed grinding of hard sealing surfaces in high-pressure gate valves.
Stationary Machines: The KS series provides grinding tables for face grinding, while the FLM series offers stationary surface lapping machines for valve disks and other components. The ROTAGO series automates the lapping process for ball valves, ensuring consistent quality.
Additional Equipment: The SM series includes stationary grinding and lapping machines for shut-off valves and safety valves. The TSV series offers portable machines with eccentricity for machining sealing surfaces in safety valves.
Contact Information: EFCO has regional offices in Germany, USA, China, and India, with contact details provided for each location.
Machining and Testing Equipment: The document details specifications and descriptions of various portable and CNC turning machines, flange facers, and testing equipment used for machining and testing valves, flanges, and other industrial components. It highlights the features, capabilities, and technical parameters of each equipment series, including the ASM, TD, TDF, and TDFI series, as well as EFCO's testing equipment and additional services.
ASM Series: The ASM series includes portable turning machines designed for cutting welded seat rings in valves. They are noted for their robust construction, user-friendliness, and precision. The machines can be driven electrically or pneumatically, with specific models offering different cutting ranges, working depths, and clamping diameters.
TD Series: This series consists of portable boring and facing machines suitable for on-site machining of valves, flanges, and other components. The TD-05 model is highlighted for its compact design, making it ideal for hard-to-reach areas. The series offers various machining diameters, working depths, and drive options.
TDF-CNC Series: These portable CNC machines are designed for precise surface finishing of industrial valves. They feature advanced CNC control systems, allowing for versatile machining options and the creation of complex contours. The series includes models with different machining and mounting diameters.
TDFI Series: The TDFI series includes portable flange facers with internal clamping, suitable for machining large diameters. They offer easy handling and precise alignment, with models varying in machining and mounting diameters.
Testing Equipment: EFCO provides standard and customized test benches for pressure testing of valves. The equipment includes vertical and horizontal clamping options, with various clamping forces and test media. The document also describes the EFCO VALVE-DOC system for documentation and administration of valve tests.
Additional Products and Services: EFCO offers machine rental services, remote care for CNC machines, mobile workshops, and abrasives tailored to their machines. These services aim to provide flexibility, cost-efficiency, and enhanced support for customers.
Specifications: The document describes the CW-1000 Circular Welding Machine designed for automatic overlay welding of bores, circular, and conical surfaces using MIG/MAG welding techniques. It is suitable for valves with diameters ranging from 30 mm to 1000 mm (1 1/4" to 40"). The machine operates on an electric drive of 230/120 V, 50/60Hz and includes automatic feeds and an integrated water cooling system.
Technical Parameters: Key parameters include an axial stroke of 175 mm, radial stroke of 90 mm, axial feed per revolution of 3 mm, adjustable radial feed per revolution, speed range of 0.1–5.0 min-1, and a manual adjustment angle of the head from 0–90°.
Materials: The document mentions the use of silicon carbide (SiC) and zirconium corundum (ZrO2 + Al2O3) as materials, with standard grit sizes ranging from P80 to P1800, with other sizes available upon request.
Additional Information: The document includes contact information for EFCO Maschinenbau GmbH, located in Dueren, Germany, and notes that the company reserves the right to make changes for technical progress without prior notification.
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Catalog excerpts

EFCO Product Catalogue (English)-1

EFCO MASCHINENBAU GMBH VALVE REPAIR AND TESTING EQUIPMENT

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EFCO Product Catalogue (English)-2

Wherever fittings, valves, and pumps are used for safe transport and efficient processing of volatile or liquid substances, EFCO equipment is also needed to rework, repair and test seals, shut-off bodies and housings. You will find our products in industries such as: • Process industry • Valve service • Valve manufacturing • Power generation • Motor construction • wagon construction and many more. Designing and manufacturing machines and devices for the machining, repair and testing of valves, flanges, and pipelines of all kinds is EFCO’s core competence. Our product range includes: • Portable...

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EFCO Product Catalogue (English)-3

Düren, Niemcy Charlotte, USA Hyderabad, Indie Pekin, Chiny GRINDING AND LAPPING EQUIPMENT TURNING EQUIPMENT TESTING EQUIPMENT OTHER PRODUCTS AND SERVICES

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EFCO Product Catalogue (English)-4

GRINDING AND LAPPING EQUIPMENT VALVA SERIES Portable machine for grinding and lapping of flat sealing surfaces on valves, valve disks and flanges from DN 8-1600 mm (¼“-64“). Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar (87–100 psi), battery drive available for VALVA-S1 The VALVA series: an impressive concept = simple, easy, one-man operation, wear-resistant tools, good price/performance ratio, high profitability and efficiency. VSK SERIES Portable machine for the grinding of conical sealing surfaces in: • High-pressure, shut-off, control and globe valves of DN 8-300 mm (¼’’-12’’) •...

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EFCO Product Catalogue (English)-5

GRINDING AND LAPPING EQUIPMENT VSA SERIES High-speed precision grinding machine for the machining of build-up welding, sealing surfaces, conical surfaces and bores in valves, cylinders, pump housings and flanges of DN 20-1500 mm (¾”-59”). Drive: pneumatic 6-7 bar (87–100 psi) A bore grinding unit and a manhole grinding unit can be supplied as accessories. BATTERY-POWERED MACHINES Battery drives offer the user added ergonomics and safety. EFCO is constantly expanding our range of battery-powered grinding machines. Optimized 18 V HighPower battery drives with Li-Ion battery feature high torque...

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EFCO Product Catalogue (English)-6

GRINDING AND LAPPING EQUIPMENT Portable grinding and lapping machine for the repair of sealing surfaces in gate valves and non-return valves and on wedges and flanges of DN 20-2000 mm (%“-80“). Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar (87-100 psi), battery drive available for SL-1.02 and SL-15.02 Immersion depth_ Minimum distance between the sealing surfaces_ Other immersion depths can be supplied on request. • Digital rocker (for the exact reproduction of the set contact pressure) • Swing-check-adapter (for machining the sealing surfaces in non-return valve housings with large...

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EFCO Product Catalogue (English)-7

GRINDING AND LAPPING EQUIPMENT HSL SERIES Portable machine for high-speed grinding of hard sealing surfaces (≥ 35HRC) in high-pressure gate valves and wedges of various design. Fitted with SLA series planetary gears for use with driven GSS grinding spindles. Drive: electric 230/120 V, 50/60Hz or pneumatic 6-7 bar (87–100 psi), battery drive available for HSL-15.02 HSL-15 .02 HSL-2 Working range DN 175-400 (7”-16”) DN 225-600 (9“-24“) Dimensions in mm (inch) • Grinding speed up to 21 m/s (826.8“/s) • Very high material removal of up to 2 mm/h /0.08“/h (for Stellite 6/21 dia. 350/300 (13.8“/11.8“))...

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EFCO Product Catalogue (English)-8

Grinding table for face grinding wedges, valve disks and other machine components. GRINDING AND LAPPING EQUIPMENT FLM-SERIES_Stationary surface lapping machines, particularly suitable for the lapping of valve disks, axial face seals and wedges etc. The machines of the FLM series are characterised by their simple and intuitive operation. The application of water- or oil-based diamond paste is also possible. Type_Max. Workpiece 0 Controls_Drive_ The preceding models FLM-900, FLM-1200 and FLM-1500 are still available upon request. Lapping with lapping paste is a high-precision manufacturing process...

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EFCO Product Catalogue (English)-9

GRINDING AND LAPPING EQUIPMENT ROTAGO SERIES To create an exact surface shape between the sealing parts of the ball valve, the ball and both sealing seats have to be match lapped together. The ROTAGO automates this process and ensures consistently excellent quality and reproducible lapping results. Drive electric electric electric electric You can verify the lapping results achieved with the ROTAGO with our special testing device for ball valves on page 18.

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EFCO Product Catalogue (English)-10

GRINDING AND LAPPING EQUIPMENT Stationary grinding and lapping machine for the machining of sealing surfaces in shut-off valves, wedges, safety valves, etc. The machine can be supplied optionally with one or two tables in various configurations. Drive: electric 230/120 V, 50/60 Hz Inclined table Rotary Table Size 550 x 550 (21.7“x21.7“) Ø 550 (21.7“) Adjusting distance* – 0-20 (0-0.78“) Inclination ± 12° – Max. valve diameter 900 (36“) 900 (36“) Max. valve height 800 (32“) 830 (33“) Max. valve weight 450 kg (992 lbs.) 450 kg (992 lbs.) Dimensions in mm (inch) *The movement of the turntable and...

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EFCO Product Catalogue (English)-11

GRINDING AND LAPPING EQUIPMENT TSV SERIES Portable grinding and lapping machine with eccentricity for the machining of sealing surfaces/nozzles of in safety valves of DN 15-300 mm (½“-12“). The TSV series of machines integrates an additional eccentric motion into the process, creating a crosshatched grinding pattern and ensuring an absolutely flat surface. Suitable for use on-site and in the workshop. TSV-150.02 TSV-300.02 DN range 15-150 (½“-6“) 25-300 (1“-12“) Max. immersion depth 350 (14“) 350 (14“) Clamping range of chuck 85-450 (3.4“-17.7“) 85-450 (3.4“-17.7“) Max. spindle speed max. 555...

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EFCO Product Catalogue (English)-12

Portable boring and facing machine for on-site machining on valves, flanges, pumps, turbine housings, etc. Particularly suitable for turning cylindrical and conical sealing surfaces, conical surfaces and bores in valves, cylinders, pump housings, flanges and high-pressure valves. The TD series is now complemented by the TD-05, which is perfect for use, even in hard-to-reach areas, due to its compact design and low dead weight. Optional units for high-speed grinding or axial cutting can be supplied (TD-1.02, TD-2.02). The ASM is a portable turning machine for cutting out welded seat rings in valves,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.