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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual

XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual
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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 2

Manor Royal, declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s) to which this declaration relates is in conformity with the following standard(s) or other normative document(s) EN ISO 12100-2: 2003 Safety of Machinery, Basic Concepts, General Principles for + A1:2009 Design. Technical Principles EN1012-2:1996, A1: 2009 Compressors and Vacuum Pumps. Safety Requirements. Vacuum Pumps EN61010-1: 2001 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use. General...

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 3

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 4

Figure Page Table Page Trademark credits Viton® is trademark of DuPont Dow Elastomers L.L.C. © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 5

Remove all packing material, remove the product from its packing-box, remove the protective covers from the inlet and outlet ports and keep them, inspect the equipment. If the equipment is damaged, notify the supplier and the carrier in writing within three days; state the item number of the product together with the order number and the supplier's invoice number. Retain all packing material for inspection. If the equipment is not used immediately, replace the protective covers. Store the equipment in suitable conditions. • Read and obey this manual before installing or operating the...

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 6

• If the equipment is brought from cold environment into a room for operation, allow the equipment to warm Q up (pay attention to water condensation on cold surfaces). Q- • Make sure ventilation is adequate if pump is installed in a housing or if ambient temperature is elevated. ^ Obey all relevant safety requirements (regulations and guidelines) and adopt suitable safety measures. ¡_¡. • Provide a firm level platform for the equipment and check that the system to be evacuated is mechanically Q stable and that all fittings are secure. —' Note: Flexible elements tend to shrink when...

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 7

Pumps with dual-voltage motor: The motor Is shut down by a thermal cutout In the winding. Q_ Manual reset is necessary. Switch off the pump or isolate the equipment from mains. Wait approx. five minutes before restarting the pump. Pumps with 24 V DC voltage: The motor is protected by a temperature sensor at the circuit board (current limitation if the temperature at the circuit board is higher than 70°C). Avoid high heat supply (e. g. due to hot process gases). Ensure sufficient air admittance if pump is installed in a housing. Due to the residual leak rate of the equipment, there may be an...

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 8

A746-02-885 Issue A Introduction Figure 1 - General view of XDD 1 with dual-voltage motor 1. 2. 3. 4. Page 4 Handle (removable) Inlet (small flange) NW16 Pump feet (adjustable) Voltage selector switch 5. 6. 7. 8. Fuse holder Mains switch Mains input Outlet (silencer) © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 9

A746-02-885 Issue A Introduction Figure 2 - General view of XDD 1 24 V DC 1. 2. 3. 4. 5. Cover of the circuit board Inlet (small flange) NW 16 Male 15 pin D-connector Outlet (silencer) at lower side Screw to secure cover © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited. Page 5

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 10

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 11

Table 1 - Electrical data Voltage selection switch Table 2 - Performance data Table 3 - Environmental operating and storage data © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited.

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 12

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 13

A746-02-885 Issue A Technical data Figure 3 - Dimensional drawing XDD 1 (dual-voltage motor) © Edwards Limited 2010. All rights reserved. Edwards and the Edwards logo are trademarks of Edwards Limited. Page 9

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 14

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 15

Note: A suitably trained or qualified technician must carry out the following procedures. Ensure that the motor is correctly configured for your electrical supply. If you operate the pump when the motor is not correctly configured for the electrical supply, you will damage the motor. Do not change the voltage selector switch while the pump is connected to the mains supply. Figure 5 - Adjust the supply voltage 1. Voltage selector switch 1. Selecting 115 covers a voltage supply range of 100 V to 120 V. 2. Selecting 230 covers a voltage supply range of 200 V to 240 V. Ensure that the voltage...

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 16

Figure 6 - Replacing the motor fuse (dual-voltage motor) 1. Carefully remove the fuse holder at the side of the pump (refer to Figure 1, item 5). 2. Replace the defective fuse with a 2.5 A type T and secure the fuse carrier back into its holder. The pump has been factory set to a constant pumping speed when connected to a 24 V DC (=/-10%) supply. The pump can also be controlled using an external analogue 0-10 V signal. Use a suitable connector mating half (not supplied) to connect the electrical supplies and your control equipment to the connector on the logic interface cable. When you make...

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XDD 1 MKII/115/230 V and 24 V DC Diaphragm Pumps Instruction Manual - 17

Figure 7 - Internal speed setting Position 1 - zero speed, set for external motor speed signal Position 2 - normal motor speed 1700 rpm (factory set) Position 3 - maximum motor speed 2200 rpm 1. Potentiometer setting dcs/ssiaoos 3.2 Configure the XDD1 24V dc internal speed setting There are two internal speed settings, use the following procedure to adjust the internal speed control (refer to Remove the screw which secures the cover to the circuit board (refer to Figure 2, itemi) Move the cover carefully and only as far as necessary. Using a screw driver, turn the potentiometer to one of...

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