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Robbi Omicron Universal Cylindrical Grinders

Robbi Omicron Universal Cylindrical Grinders
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Robbi Omicron Universal Cylindrical Grinders

Product catalog summary
Overview: The document provides comprehensive details on the Omicron series of universal cylindrical grinding machines by Robbi Group srl, Italy. These machines are engineered for precision grinding, offering high accuracy, flexibility, and stability.
Machine Models:
  • Omicron R: A lighter version for less demanding tasks, featuring a cast iron bed and bronze bush-mounted spindle.
  • Omicron E: Designed for heavier tasks with increased weight capacity and dimensions.
  • Omicron T6: PLC controlled for both automated and manual operations, suitable for small batch production.
  • Omicron P T6: Focused on larger workpieces for essential repair tasks.
  • Omicron M T6: Handles very large workpieces with significant weight capacity.
  • Omicron CNC: CNC controlled for complex tasks, equipped with Siemens 840D sl for precision and programming ease.
Key Features:
  • High precision and flexibility with quick setup times.
  • Touch screen for parameter settings including speeds and cycle parameters.
  • Manual and automatic operations with in-process measuring and gap control.
  • Capability for programming multiple diameters and semi-automatic cycles.
  • Advanced CNC features for wheel profiling and high precision crowning.
Technical Specifications:
  • Models offer grinding lengths from 600 mm to 8000 mm.
  • Wheelhead power ranges from 4.00 kW to 15.00 kW.
  • Grinding wheel diameters up to 1200 mm and widths up to 120 mm.
  • Workhead speeds from 0-300 rpm, with varying spindle hole diameters.
Applications: Suitable for components with tight tolerances, ideal for professional rebuilders and industries requiring high precision grinding.
Specifications: Details for Omicron CNC models 32xx, 36xx, 60xx, and 80xx include:
  • Distance between centers and maximum grinding length.
  • Automatic table traverse and swivel angles.
  • Motor specifications for various components.
  • Machine dimensions and net weight.
  • Grinding wheel specifications.
Procedures: Programming of automatic grinding wheel dressing cycles, executable outside or inside the grinding cycle.
Components and Systems: Descriptions include:
  • Table: Made of cast iron with constant oil flow lubrication.
  • Equipment and Electrical Plant: Houses electrical components with separate lubrication power pack.
  • Hydraulic and Pneumatic Systems: Separate hydraulic power pack for tailstock and pneumatic distribution.
  • Protections: CE compliant guards and safety devices.
Customization and Options: Customizable with additional grinding wheels, diamond rolls, and motor configurations. Options for wheelhead rotation and positioning precision enhancements.
Standard Equipment: Includes coolant equipment, grinding wheel, balancing arbor, and tools.
Applications: Suitable for grinding rollers and cylinders, with capabilities for various profiles and superfinishing.
Machine Structure and Spindle Features: Constructed from cast iron, featuring dead and live spindles on high precision bearings. Spindle powered by an AC motor with programmable RPM.
Machine Models and Tailstock Options: PT6 and MT6 models have hydraulic options, RT6 and ET6 offer manual or hydraulic options. Internal grinding attachment available.
Wheel Dressing and Balancing: Customizable wheel dressing and balancing for improved stability and quality.
Process Control and Measuring System: Features contact control and in-process measuring for precise grinding.
Digital Factory and CNC Integration: CNC machines can integrate with software for production digitalization and monitoring.
Company Information: Robbi Group srl, based in Veronella, Italy, has been emphasizing precision since 1936.
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Catalog excerpts

Robbi Omicron Universal Cylindrical Grinders-1

OMICRON Universal Cylindrical Grinding Machines Ecotech Machinery Precision Since 1936 M a d e I n I ta ly 770-279-2001 Robbi Group srl Via dell’Industria 7 37040 Veronella - VR Italia 39 0442 47700 39 0442 47966 [email protected] www.robbispa.com

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Robbi Omicron Universal Cylindrical Grinders-4

Manufactured respecting The Traditional Italian Precision Mechanics • High standards of precision • Flexibility • Fast set-up • Ideal for processing components with very tight tolerances • Sturdiness and Stability: • Machine bed in normalised cast iron • Grinding wheel spindle mounted on solid bronze bushes The Most Appreciated by Professional Rebuiders The range of Conventional Universal Cylindrical Grinding is composed of : Model R - Light Version Model E - Suitable for heavier work

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Robbi Omicron Universal Cylindrical Grinders-5

Conventionals Traditional Mechanics Assisted by Incremental Linear and Display Units The following parameters are set on the touch screen panle encoder: • workhead and wheelhead speeds • automatic cycle parameters , for example: • dwell time at reverse • number of spark-out passes. Manual Handwheel for Table and Workhead Feeds Division on diameter (mm) Main handwheel 0,01 Micrometric handwheel 0,001 Automatic Zero

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Robbi Omicron Universal Cylindrical Grinders-7

Swivel on either side Automatic traverse min._ Manual feed for handwheel revolution Tail Stock_ Internal center taper Wheel Head (X - Axis)_ WoRKiNg Feeds_ Automatic feed at each reversal Rh table Wheel feed for handwheel revolution Handwheel division values Wheelhead Woi.kh.ead .H.Ydraulic..pow.e.Lp.a£k.. Coolant pump Dimensions Length Width Height Net weight 1150 mm from workhead spindle nose Without Inverter

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Robbi Omicron Universal Cylindrical Grinders-9

Grinding length max. 630 1030 1530 mm Manual feed for handwheel revolution 13 mm Internal center taper 4 MT Rotation speed (inverter) WoRKiNg Feeds_ Automatic feed at each reversal Rh table Wheel feed for handwheel revolution Handwheel division values Net weight 1150 mm from workhead spindle nose Without Inverter

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Robbi Omicron Universal Cylindrical Grinders-10

Omicron T6: Plc Automated and Economic Grinders Automatic and Manual Operations Grinders Excellent versatility and high quality standards Extremely fast and precise also when processing complex components Easy preset of working diameter Single or small batch production workpieces, with the ability to function both in manual or automaticmode • Automatic compensation of diameter after dressing • In-process measuring gauge and gap control system (on request) • • • • Standard Operator

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Robbi Omicron Universal Cylindrical Grinders-11

Operator Panel (Optional) • Wheelhead and table position visualized on operator panel • Possibility to program up to 12 different diameters, on the same grinding cycle • Possibility to update the operator panel, with the correction of each diameter • Semi automatic grinding cycle, with stop of the grinding wheel feed once the programmed diameter has been reached • Automatic grinding wheel dressing cycle with compensation of all the grinding dimensions O ro ■5 ^ < X Movement of wheel head V V Z Movement of table V V Selection of the electronic handwheel division Working Cycles with Easy...

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Robbi Omicron Universal Cylindrical Grinders-12

Complete Closure - Type B Remote HandWheel (Optional)

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Robbi Omicron Universal Cylindrical Grinders-13

Grinding length Height of centers over table WORKiNG CAPACiTY Working Feeds(mm) Minimum programmable feed 0,001 1150 mm from workhead spindle nose Without Inverter

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Robbi Omicron Universal Cylindrical Grinders-14

Essential Repair - C Type

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Robbi Omicron Universal Cylindrical Grinders-15

Height of centers over table180 2303mm Tail Stock_ Rotation speed (inverter) Lateral Remote Handwheel WoRKiNg Feeds(mm) Minimum programmable feed 0,001 1150 mm from workhead spindle nose

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Robbi Omicron Universal Cylindrical Grinders-16

Essential Repair - C Type Essential Repair - C Type (rear view)

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Robbi Omicron Universal Cylindrical Grinders-17

Internal center taper 5 MT Rotation speed (inverter) 600-1250 rpm Width WoRKiNg Feeds_ Electric motor Coolant pump

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Robbi Omicron Universal Cylindrical Grinders-19

Internal center taper 6 MT Rotation speed (inverter) 600-1250 rpm WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Electric motor

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Robbi Omicron Universal Cylindrical Grinders-20

The Power of The CNC and the Process Simplicity • The work cycle can be optimised in-process with geometrical and working parameters. • The CNC grinding machines versions were developed in response to needs for medium-high production volumes. • Equipped with the latest-generation of SIEMENS 840D sl control system. • Machines can be equipped with automatic measurement devices to process complex components. • The CNC allows the operator to profile the grind wheel specifically to create geometries for the type of job required. • High precision crowning operations can be performed by equipping the...

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Robbi Omicron Universal Cylindrical Grinders-21

Complete Closure - A Type Shoulder Grinding in 3 Modes Standard Programs Supplied with the Machine _Op ID Pass_V_V_ FACiNg V V ANgULAR PLUNgE V V Taper V V Wheel Dressing Programming It is possible to program all the automatic grinding wheel dressing cycle parameters. The dressing operation may be executed: • outside the grinding cycle • automatically inside the grinding cycle (beginning before finishing or end of cycle), • automatically using a cycle counter, • on demand, during the grinding cycle In each cycle, it is possible to insert the shoulder grinding operation: Manually The...

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Robbi Omicron Universal Cylindrical Grinders-23

Handwheel division Tail Stock_ Rotation speed (inverter) WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Width Height Net weight 1150 mm from workhead spindle nose Without Inverter

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Robbi Omicron Universal Cylindrical Grinders-25

Tail Stock Internal center taper 5 MT Rotation speed (inverter) 600-1600 rpm Complete Closure - A Type WoRKiNg Feeds(mm) Minimum programmable feed 0,001 25 1150 mm from workhead spindle nose Without Inverter

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Robbi Omicron Universal Cylindrical Grinders-27

Internal center taper 5 MT Complete Closure - A Type Electric motor Rotation speed (inverter) WoRKiNg Feeds(mm) Minimum programmable feed 0,001

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Robbi Omicron Universal Cylindrical Grinders-29

Internal center taper 6 MT Rotation speed (inverter) 600-1250 rpm WoRKiNg Feeds(mm) Minimum programmable feed 0,001 Electric motor Coolant pump

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Robbi Omicron Universal Cylindrical Grinders-30

Maximum Weight over Centers: 4.000 Kg Maximum Distance between Centers: 10.000 mm Maximum grinding diameter: 1.500 mm

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Robbi Omicron Universal Cylindrical Grinders-31

Ideal For Rollers and Cylinders Until: • 4.000 KG • 10.000 mm Handwheel division 2 Versions Availables • PLC (semi-automatic) • CNC Grinding length max 4000 6000 8000 10000 mm Internal center taper 6 MT Rotation speed (inverter) GRiNDiNg Wheel Specifications Diameter 760-1200mm • Grinding concave, convex or composite PROFILES (with AXIS Interpolation on CNC Model only) • In-Process Absolute OD Gauge for Large Diameters • Large capacity ID grinding Attachment • Superfinishing and Tape Lapping Devices Width WoRKiNg Feeds_ Electric motor Motors Coolant pump Dimensions_

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.