Catalog excerpts
ecostar COMBUSTION SYSTEMS HOT GAS GENERATOR INSTALLATION, OPERATING AND MAINTENANCE MANUAL
Open the catalog to page 1DEAR USER, ECOSTAR SHG 25, SHG 50, SHG 75, SHG 100, SHG 150, SHG 200, SHG 250, SHG 500, SHG 750, SHG 1000, SHG 1500, SHG 2000, SHG 2500, SHG 3000 hot gas generators are prepared and manufactured according to the latest technical developments and safety rules. It is easy to use for our customers. We recommend that you read this manual and safety warnings thoroughly before the use of the device in order to ensure safe, cost effective and environmental-friendly use. If you encounter any issue that is not explained clearly in this manual or you could not understand, please contact with our...
Open the catalog to page 2WARNINGS Warning Symbols and Descriptions
Open the catalog to page 4TRANSPORT Transport of pallets with a forklift Packages which are delivered on pallets can be transported with a forklift under the following conditions: • • • • The forklift must be designed for the weight of the package, The driver must be allowed to drive the forklift, Insert the forks to an extend that they stand out on the other side, Ensure that the pallet cannot tip when the center of gravity is not in the middle of the pallet, Transport pallets using a crane Packages which are delivered on pallets can be transported using a crane under the following conditions, • Crane and lifting...
Open the catalog to page 5Storage Conditions Store the hot gas generators, accessories and spare parts under the following conditions: • Never keep outdoors, • Store in dry and dust free condition, • Do not expose to any corrosive substances, • Protect the equipment from mechanical damage, • Storage temperature 0°C-60°C, • Relative humidity: max %60, • When storing for longer than 3 months, regularly check the condition of all parts and the packaging. If necessary refresh or replace the conservation. General Safety Rules • All personnel engaged in installation, disassembly, commissioning, operation, control,...
Open the catalog to page 6Do not store any inflammable materials in boiler room. Wear hearing protectors if there is noise in boiler room. In case of fıre or other emergency; ● Switch off the main switch ● Close the main fuel shut-off valve outside the plant. ● Take appropriate actions The burner installation must be carried out in accordance with the instructions. Vibration can damage the burner and its components. Keep boiler doors closed while starting burner and during burner operation. During the first commissioning of the burner or in case of any revision carried out in the electrical system or motor cables by...
Open the catalog to page 7TERMS OF WARRANTY Main and auxiliary equipment and all components used in ECOSTAR hot gas genarators are guaranteed for 1 year by TERMO ISI SİST. A.Ş starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mechanic, chemical and thermal effects explained herein. Please note that this warranty is only valid if the device(s) is commissioned and maintained by our authorized services. Our company reserves the right to make any modifications on the product and all instructions thereof for improvement purposes. Out of Warranty Conditions • Any...
Open the catalog to page 8HOT GAS GENARATOR GENERAL FEATURES ECOSTAR direct and indirect type hot gas generators are provided an outlet temperature up to 1000 ºC, and designed to operate with natural gas, fuel oil and light oil with a capacity range between 250.000 kcal/h – 30.000.000 kcal/h. Area of Use-Drying Process Soil Industry: Artificial drying chambers of brick plants. Sand drying rotary furnaces. Gypsum BlockGypsum Panel drying kilns. Chemical Industry: Detergent manufacturing towers. Fertilizer Industry: Rotary fertilizer drying kilns. Sugar Industry: Pulp drying kilns. Paper Industry: Continuous paper...
Open the catalog to page 9Indirect type hot gas generators are used to produce the hot gas needed in processes in various fields of use. In the high temperature resistant material manufactured combustion chamber, the exhaust gas of the fuel burned by the burner is discharged from a separate hull without being mixed with fresh air (secondary air). The secondary air is supplied at the desired temperature and clean as the process. Such SHGs are generally used to heat areas where food processes, industrial processes where sensitive production is occurring, and living things. TECHNICAL SPECIFICATIONS Ø Durable, solid...
Open the catalog to page 10TECHNICAL DATA Capacity Table Hu Natural Gas =8250 kcal/Nm3 Hu LPG=22500 kcal/Nm3 Hu Heavy Oil = 9650 kcal/kg Hu Light Oil = 10200 kcal/kg
Open the catalog to page 11A special design application is made for the hot air generators for the capacities which are not indicated on the capacity table The dimensions in the guide are for informational purposes only. Depending on the process temperature and the outlet temperature, the dimensions may vary.
Open the catalog to page 13INSTALLATION Indirect Type SHG Secondary fan Combustion air fan Burner Hot gas generator Temperature measurement probe Hot gas outlet pipe Secondary air damper Flue
Open the catalog to page 14BV : BALL VALVE GF : GAS FILTER HV : PRESSURE COCK VALVE M : PRESSURE GAUGE R : GAS REGULATOR PSV : GAS SAFETY DISCHARGE VALVE GP : GAS PRESSURE SWITCH SV : GAS OPERATING VALVE SSV : GAS SAFETY VALVE SM : COMBUSTION AIR DAMPER Pbr : GAS IMPULSE TT : TERMOCOUPLE (TEMPERATURE CONTROL)
Open the catalog to page 16Gas Line Equipment’s Required in Gas Line
Open the catalog to page 17LIQUID FUEL APPLICATION Burner Electrical connection panel Filtering & Heating (if it is heavy oil) &Pumping Station Combustion air fan Fuel pump Control panel Hot gas generator
Open the catalog to page 18ecostar COMBUSTION SYSTEMS COMMISSIONING General Controls Perform the following checks before commissioning the hot air generator. • The hot air generator must be installed in accordance with the installation drawings, • The gas and liquid fuel station should be positioned so that the hoses can freely oscillate, and sharp curves do not occur. • All pipes and hoses must be cleaned carefully before connecting to the fuel station. Combustion Adjustment • Start the burner, • Check the flame on the observations glass, • Make sure that the external conditions are appropriate for the operation. •...
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