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Process burners 2017

Process burners 2017
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Process burners 2017

Product catalog summary
Overview: Ecostar burners are versatile industrial burners used in various applications such as furnaces, salt baths, dye cabinets, and hot air gas generators. They are suitable for processes like annealing, recrystallization, and carburization, and can handle materials like aluminum, magnesium, and copper.
Areas of Use: The burners have a wide capacity range from 4 kW to 5800 kW and can operate on natural gas, LPG, CNG, light oil, and heavy oil. They feature high-temperature resistant materials, multiple control options (single stage, modulating), and easy assembly and maintenance.
Technical Specifications: The FPB series is designed for heavy industry applications with easy connection features and system-specific control panels. They support single and multi-zone control systems and offer various ignition and flame control options.
Capacity Tables: The document provides detailed capacity tables for different burner models, indicating their performance in terms of kcal/h, kW, and fuel consumption rates for natural gas, LPG, light oil, and heavy oil.
Optional Accessories: Accessories include command and control panels, gas line equipment, liquid fuel stations, combustion air fans, and modulating control equipment.
Application Methods: The document outlines installation methods for industrial furnaces and kilns, including open firing and tangentially fired crucibles, with diagrams illustrating different system setups.
Control Systems: The electronic burning management system offers precise air-fuel adjustment, energy saving, remote control capabilities, and error history display.
Recuperative Burners: These burners are designed for high energy efficiency and low emissions, featuring integrated recuperators for heat recovery and easy installation and maintenance.
Contact Information: The document provides contact details for the head office and factory, along with a disclaimer about potential modifications to the product and documentation.
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Catalog excerpts

Process burners 2017-1

COMBUSTION SYSTEMS PROCESS BURNERS www.ecostarburners.com

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Process burners 2017-2

AREAS OF USE • Ecostar burners are used in furnaces and salt baths where treatment processes are carried out by annealing, recrystallization, normalization, carburization, hardening, etc., • In furnaces with crucible and similar ones where alloys like aluminum, magnesium and copper are melted down, • In dye cabinets where dyed metal products are kiln-dried in dyeing industry, • In indirect hot air gas generators manufactured to dry various foodstuff, mines, etc., • In cabin, tunnel and cart type furnaces that are used in firing similar materials like porcelain and ceramic. Aluminum melting furnace...

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Process burners 2017-3

• From 4 kW up to 5800 kW wide capacity range, • For natural gas, LPG, CNG, Light Oil and Heavy Oil powered operation, • Flame tube and turbulator made of high temperature-resistant Cr-Ni material, • High efficiency and trouble-free operation in applications with high temperatures, • Single stage, two stage, manually modulating, mechanically modulating, pneumatically modulating (Natural gas) and electronically modulating control options; depending on the requirement and demand, • Single and multi-zone control systems, • Control panel attached to or detached from the body; depending on the application’s...

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Process burners 2017-4

COMBUSTION SYSTEMS ECOSTAR FPB series Process Burners are compatible even with heavy industry applications owing to its superior design. Easy connection with the connecting flange and the optional flame tube length allow easy adaptation to the rendered systems. System-specific designed control and command panels meet the requirements of single and multi-zone control systems. PROCESS BURNERS

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Process burners 2017-5

OPTIONAL ACCESSORIES • Command and control panel, • Gas line equipment, • Liquid fuel transfer and preparation stations, • Combustion air fan, • Modulating control equipment, • Temperature control equipment, • Pressure control e

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Process burners 2017-6

PROCESS BURNER DIMENSIONS STEEL BODY CAST BODY PROCESS BURNERS

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Process burners 2017-7

LIQUID FUEL BURNER DIAGRAMS STEEL BODY CAST BODY

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Process burners 2017-8

APPLICATION METHODS Industrial furnace and kiln installations with open firing, cylindrical combustion chamber Industrial furnace and kiln applications with open firing, conically opening combustion chamber Radiant tube heating Tangentially fired crucibles PROCESS BURNERS

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Process burners 2017-9

SAMPLE SYSTEM DIAGRAMS 1. SINGLE STAGE PROCESS BURNER The ON-OFF running process is switched on and off according to the load requirement of the burner process. It operates in a fixed fuel and air ratio setting. 2. MECHANICALLY MODULATING PROCESS BURNER The air and fuel flow ratio is controlled by transferring the propulsion received from a single servomotor connected to gas flap, to the air flap. It runs as modulating within the minimum and maximum capacity range. 3. ELECTRONICALLY MODULATING PROCESS BURNER The air and fuel flow ratio is controlled with two separate servo motors, one connected...

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Process burners 2017-10

COMBUSTION SYSTEMS The electronic burning management system is microprocessor system which allows command and control of the burners. • Gas emission improved with precise air-fuel adjustment, • Energy saving, • Fan motor inverter connection, • Remote control with Profibus/ModBus interface, • Error history display PROCESS BURNERS

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Process burners 2017-11

The recuperative burners has high energy efficiency, low flue emission values, and designed for direct and indirect heating systems. The combustion air is heated with the recuperator integrated to the burner body. ecostar COMBUSTION SYSTEMS • Recuperator integrated, high-speed burner for heat recovery, • Combustion tube and combustion zone with ceramic design air duct, • Different directions for air inlet, gas inlet and exhaust gas outlet, allows 90-degree changing of positions, • 100% waste gas suction from the combustion chamber, • Easy installation and maintenance,

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Process burners 2017-12

TERMO ISI SİSTEMLERİ TiC. VE SAN. A.Ş. HEAD OFFICE Address: Esentepe Mah. Milangaz Cad. No: 75 Kat: 3 Monumento Plaza Kartal / iSTANBUL Tel. : +90 216 442 93 00 (pbx) Fax. : +90 216 370 45 03 Mail : [email protected] Web : www.ecostarburners.com FACTORY Address: Türkgücü OSB Bülent Ecevit Bulvarı No: 11 Çorlu / Tekirdağ / Türkiye Tel. : +90 282 685 44 80/81 Fax. : +90 282 685 42 09 Updated and printed on: September 2016 **Our company reserves its right to make modifications on the product and the documents of these products for improvement purposes. For this reason, this brochure/catalog...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.