COMBUSTION SYSTEMS PROCESS BURNERS www.ecostarburners.com
Open the catalog to page 1AREAS OF USE • Ecostar burners are used in furnaces and salt baths where treatment processes are carried out by annealing, recrystallization, normalization, carburization, hardening, etc., • In furnaces with crucible and similar ones where alloys like aluminum, magnesium and copper are melted down, • In dye cabinets where dyed metal products are kiln-dried in dyeing industry, • In indirect hot air gas generators manufactured to dry various foodstuff, mines, etc., • In cabin, tunnel and cart type furnaces that are used in firing similar materials like porcelain and ceramic. Aluminum melting furnace...
Open the catalog to page 2• From 4 kW up to 5800 kW wide capacity range, • For natural gas, LPG, CNG, Light Oil and Heavy Oil powered operation, • Flame tube and turbulator made of high temperature-resistant Cr-Ni material, • High efficiency and trouble-free operation in applications with high temperatures, • Single stage, two stage, manually modulating, mechanically modulating, pneumatically modulating (Natural gas) and electronically modulating control options; depending on the requirement and demand, • Single and multi-zone control systems, • Control panel attached to or detached from the body; depending on the application’s...
Open the catalog to page 3COMBUSTION SYSTEMS ECOSTAR FPB series Process Burners are compatible even with heavy industry applications owing to its superior design. Easy connection with the connecting flange and the optional flame tube length allow easy adaptation to the rendered systems. System-specific designed control and command panels meet the requirements of single and multi-zone control systems. PROCESS BURNERS
Open the catalog to page 4OPTIONAL ACCESSORIES • Command and control panel, • Gas line equipment, • Liquid fuel transfer and preparation stations, • Combustion air fan, • Modulating control equipment, • Temperature control equipment, • Pressure control e
Open the catalog to page 5PROCESS BURNER DIMENSIONS STEEL BODY CAST BODY PROCESS BURNERS
Open the catalog to page 6LIQUID FUEL BURNER DIAGRAMS STEEL BODY CAST BODY
Open the catalog to page 7APPLICATION METHODS Industrial furnace and kiln installations with open firing, cylindrical combustion chamber Industrial furnace and kiln applications with open firing, conically opening combustion chamber Radiant tube heating Tangentially fired crucibles PROCESS BURNERS
Open the catalog to page 8SAMPLE SYSTEM DIAGRAMS 1. SINGLE STAGE PROCESS BURNER The ON-OFF running process is switched on and off according to the load requirement of the burner process. It operates in a fixed fuel and air ratio setting. 2. MECHANICALLY MODULATING PROCESS BURNER The air and fuel flow ratio is controlled by transferring the propulsion received from a single servomotor connected to gas flap, to the air flap. It runs as modulating within the minimum and maximum capacity range. 3. ELECTRONICALLY MODULATING PROCESS BURNER The air and fuel flow ratio is controlled with two separate servo motors, one connected...
Open the catalog to page 9COMBUSTION SYSTEMS The electronic burning management system is microprocessor system which allows command and control of the burners. • Gas emission improved with precise air-fuel adjustment, • Energy saving, • Fan motor inverter connection, • Remote control with Profibus/ModBus interface, • Error history display PROCESS BURNERS
Open the catalog to page 10The recuperative burners has high energy efficiency, low flue emission values, and designed for direct and indirect heating systems. The combustion air is heated with the recuperator integrated to the burner body. ecostar COMBUSTION SYSTEMS • Recuperator integrated, high-speed burner for heat recovery, • Combustion tube and combustion zone with ceramic design air duct, • Different directions for air inlet, gas inlet and exhaust gas outlet, allows 90-degree changing of positions, • 100% waste gas suction from the combustion chamber, • Easy installation and maintenance,
Open the catalog to page 11TERMO ISI SİSTEMLERİ TiC. VE SAN. A.Ş. HEAD OFFICE Address: Esentepe Mah. Milangaz Cad. No: 75 Kat: 3 Monumento Plaza Kartal / iSTANBUL Tel. : +90 216 442 93 00 (pbx) Fax. : +90 216 370 45 03 Mail : [email protected] Web : www.ecostarburners.com FACTORY Address: Türkgücü OSB Bülent Ecevit Bulvarı No: 11 Çorlu / Tekirdağ / Türkiye Tel. : +90 282 685 44 80/81 Fax. : +90 282 685 42 09 Updated and printed on: September 2016 **Our company reserves its right to make modifications on the product and the documents of these products for improvement purposes. For this reason, this brochure/catalog...
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