Overview

This document details the ECOSTAR Gas Process Burners by TERMO ISI Sistemleri, a Turkish company with over five decades of experience. The burners are engineered for high-temperature industrial applications, featuring modular construction, high efficiency, and compliance with European standards.

Company Background

TERMO ISI Sistemleri is a leading heating sector company in Turkey, known for innovation, engineering services, and spare parts supply. Their products meet stringent European quality and environmental standards.

Product Features and Specifications

• Modular Design: Three-module construction allows easy adaptation and integration, reducing maintenance and repair time.
• Capacity Range: Burners cover from 4 kW up to 5000 kW, suitable for diverse industrial heating needs.
• Combustion Efficiency: High impulse and outlet velocity ensure effective combustion and heat transfer.
• Ignition and Control Systems: Electronic ignition with automatic flame control; control options include manual, single-stage, two-stage, manual proportional, fully proportional (P.I.D.), and PLC integration.
• Materials and Durability: Flame tubes and turbulators made from high-temperature resistant Cr-Ni alloys or ceramics, enabling operation up to 1300°C or higher with refractory combustion blocks.
• Fuel Compatibility: Supports natural gas, dual fuel (gas-diesel/heavy oil), and liquid fuels, with specialized burners for high-temperature applications above 200 kW.
• Installation Flexibility: Can be mounted on furnace tops or sides; supports single or multiple burner systems with zone control.
• Fan and Control Panel Separation: Fan and control panel are physically separated from the burner body to prevent heat damage and ensure long-term reliability.
• Low Emissions: Optimized combustion technology reduces pollutant emissions.

Burner Components

• Burner Housing and Flange: Designed for secure furnace or kiln mounting; includes air pressure measurement points.
• Gas Equipment: Gas connection flange, ignition and ionization electrodes, burner head with turbulators.
• Flame Tube and Ceramic Parts: Available in various lengths and materials (stainless steel or ceramic) tailored to process requirements.

Applications

• Heat treatment processes: annealing, tempering, normalization, carburizing, hardening, refining in furnaces and salt baths.
• Melting alloys such as aluminum, magnesium, copper.
• Paint curing in metal finishing ovens.
• Drying food products via indirect hot air generators.
• Firing porcelain, ceramics in chamber, tunnel, and shuttle kilns.
• Glass melting and cooling furnaces.

Premix Burner System

The premix system pre-mixes gas and air before combustion using a special mixer, delivering a ready-to-burn mixture. It employs multiple low-capacity burners to maintain stable flames and uniform heat distribution.

Capacity and Dimensions

Detailed dimensions and capacity data are provided for FPB series burners, covering gas and liquid fuel variants. Capacities range from 4 kW to 5000 kW, with specifications for mounting flanges, burner diameters, and connection sizes. Capacity diagrams specify fuel flow rates, air flow, and electrical requirements.

Critical Information and Recommendations

• Designed for high-temperature industrial use, safely operable up to 1300°C or higher with refractory blocks.
• Modular design simplifies maintenance and upgrades.
• Automatic ignition and flame control enhance safety and efficiency.
• Fan and control panel separation improves durability under heat stress.
• Custom flame tube lengths and burner configurations available for specific processes.
• Low emissions achieved through optimized combustion.
• Premix systems recommended for uniform heat distribution applications.
• Technical data subject to change; users should verify specifications before use.

Technical Specifications of FPB Burner Models

1. Burner Models and Fuel Consumption

2. Electrical and Mechanical Parameters

• Fan Capacity: Ranges from 2,000 to 7,800 (likely m³/h).
• Electrical Supply: All models operate on 220-380 V, 50 Hz.
• Weight: Between 75 kg and 250 kg depending on model.

3. Fuel Types and Consumption

Burners support natural gas, LPG, and heavy fuel oil with detailed consumption rates in kcal/h, enabling selection based on fuel availability and process requirements.

4. Manufacturer and Quality Certifications

Manufactured by Termo Isı Sistemleri Tic. ve San. A.Ş., Istanbul, Turkey. The company holds ISO 14001 certification, confirming compliance with environmental management standards.

Summary

This document serves as a comprehensive technical reference for selecting and applying ECOSTAR FPB burner models. It highlights modular design, fuel versatility, high-temperature capability, and control options, ensuring efficient, safe, and environmentally compliant industrial heating solutions.