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ECODENSE WT series

ECODENSE WT series
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ECODENSE WT series

Product catalog summary
Introduction
The ECODENSE WT series condensing boilers, including models WT 65 to WT 150, are designed for efficient and safe operation with advanced technology and safety features. Users should read the manual thoroughly and adhere to safety warnings for optimal use.
Warnings and Safety Rules
Key safety symbols warn of life danger, electrical voltage, and product handling. Installation and maintenance should be performed by trained personnel. Unauthorized modifications are prohibited, and proper ventilation is essential. In case of gas leakage, users should shut down gas valves, ventilate the area, and avoid using electrical devices.
Warranty Terms
The boilers have a one-year warranty from commissioning, contingent on maintenance by authorized services. The warranty excludes damages from improper installation, unauthorized repairs, transportation mishaps, and natural disasters.
General Characteristics
ECODENSE boilers operate on natural gas or LPG with a high-efficiency premix condensing system. They are suitable for standalone or cascade use and require external components like a circulation pump and expansion tank.
Components and Installation
Diagrams list components such as the venturi, gas valve, ignition transformer, and control card. Installation instructions cover general controls, stack connections, and assembly procedures. Proper handling and electrical connections are crucial for safe operation.
Commissioning and Maintenance
Pre-commissioning checks include verifying connections and settings. Maintenance is divided into monthly and seasonal tasks to ensure longevity and efficiency. Error codes and troubleshooting recommendations are provided for common issues.
Conclusion
The manual emphasizes the importance of following guidelines for installation, operation, and maintenance to ensure safety and efficiency. Users are encouraged to contact authorized services for unresolved issues.
Overview
The document provides detailed technical specifications, installation instructions, and operational guidelines for ECODENSE wall-type condensing boilers, including information on circuit components, water quality standards, technical data, and assembly instructions.
Key Components
  • Balance Tank: Must be vertical to prevent hydraulic response between boiler and heating circuits. Accurate sizing is crucial for optimal operation.
  • Expansion Tank: Fore pressures must be adjusted according to the system, and it should be placed parallel to the circuit return line.
  • Manometer: Should be visible from the filling point and have a capacity of at least 0 to 6 bar.
  • Strainer and Air Separator: Essential to prevent damage and efficiency loss due to dirt and dissolved air in the circuit.
Water Quality
  • Refined water is recommended for the heating circuit to prevent calcification and ensure compliance with VDI 2035 standards.
  • Water hardness and pH levels must be maintained within specified limits to prevent damage to the heat exchanger.
Technical Data
  • Capacity ranges from 65 kW to 150 kW with varying efficiency percentages and operating pressures.
  • Gas specifications include compatibility with G20 natural gas and G31 LPG.
  • Noise levels during operation are below 70 dBA.
Installation Guidelines
  • Ensure all necessary parts and safety devices are available and properly installed.
  • Electrical connections must follow the provided diagram, and gas connections should be leak-proof.
  • Stack connections should be angled to drain condensing fluid and comply with local ventilation conditions.
Assembly Instructions
  • Boilers can be mounted side by side or back to back, with specific spacing requirements for optimal operation.
  • Condensing fluid drains must be properly installed to prevent clogging and ensure continuous operation.
Pre-Start-Up Checks
  • Ensure boilers are securely mounted and connected to appropriate fuses.
  • Check that all components, such as air purgers and strainers, are correctly installed and functioning.
  • Verify that gas pressure and system pressure are within specified limits.
Specifications and Wiring
Ensure correct wiring of temperature sensors for boiler feed and circuit. The user is responsible for wiring of boiler feed and other equipment.
Initial Start-up
ECODENSE technicians must not activate the system if deficiencies are detected. Avoid incorrect connection of the circulation pump.
Commissioning Procedures
  • Open all valves and check gas connections for leaks.
  • Verify expansion tank pressure and fill the water system.
  • Ensure air separator is functioning and perform deaeration.
  • Check system pressure and fill condensing siphon before starting the boiler.
  • Ensure no leaks in water circuits and correct electrical connections.
Checks During Commissioning
  • Switch on the device and check oil circuit and water system.
  • Verify flue and water pipes, condensation system, and gas valve operation.
  • Ensure correct programming of parameters.
Adjusting Combustion Parameters
Instructions for ECODENSE technicians to optimize combustion using a flue gas analyzer. Adjustments include minimum, medium, and maximum capacity settings.
Maintenance
  • Monthly: Clean filters, check electrodes, wiring, gas line pressure, and perform emission analysis.
  • Seasonal: Comprehensive checks after long shutdowns, including electrodes and sensors.
Error Codes
Detailed list of error codes with descriptions for troubleshooting various sensor and system errors.
Solution Recommendations
Troubleshooting guidance for common issues such as gas smell, incomplete combustion, and electrical problems.
Troubleshooting Guide
  • Sensor Connections: Ensure all sensor connections are correct and complete.
  • Boiler Temperature Issues: Verify gas pressure is within specified values and ensure a constant gas flow at sufficient pressure. Check the combustion chamber's condition and confirm the boiler is set to the correct operation mode and temperature settings.
  • Frequent Safety Valve Activation: Ensure safety valve settings are correct and functioning properly. Check the expansion tank for proper operation.
  • Pump Malfunction: Inspect the pump's electrical connections and parameters. Replace the pump if operational issues persist.
After Sales Services
We prioritize excellent service alongside quality products. For requests and complaints, contact us at:
  • Address: Esentepe Mah. Milangaz Cad. No:75 K:3, Kartal Monumento Plaza, KARTAL/İSTANBUL/TÜRKİYE
  • Phone: +90 216 442 93 00
  • Fax: +90 216 370 45 03
  • Factory Contact: Türkgücü OSB, Bülent Ecevit Bulvarı No:11, ÇORLU/TEKİRDAĞ/TÜRKİYE
  • Factory Phone: +90 282 685 44 80-81
  • Factory Fax: +90 282 685 42 09
  • Website: www.ecodense.com
  • Email: [email protected]
Recommendations
  • Use the product according to the manual's principles.
  • Contact the Service Center for any service demands using the provided phone numbers.
  • Register your warranty certificate during installation.
Notes
Please record and forward your measurements and observations to us via www.ecodense.com.
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Catalog excerpts

ECODENSE WT series-1

CONDENSING BOILER INSTALLATION, OPERATING AND MAINTENANCE MANUAL ECODENSE WT 65 ECODENSE WT 80 ECODENSE WT 100 ECODENSE WT 115 ECODENSE WT 125 ECODENSE WT 150

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ECODENSE WT series-2

DEAR USER, The Condensing Boilers ECODENSE WT 65, ECODENSE WT 80, ECODENSE WT 100, ECODENSE WT 115, ECODENSE WT 125, ECODENSE WT 150 are constructed and manufactured according to the most advance technological inventions and the safety rules. It is easy to use for our customers. We recommend that you read this manual and safety warnings thoroughly before the use of the device in order to ensure safe, cost effective and environmental-friendly use. If you encounter any issue that is not explained clearly in this manual or you could not understand, please contact with our service department. We...

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ECODENSE WT series-4

WARNINGS Warning Symbols and Descriptions

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ECODENSE WT series-5

General Safety Rules • All personnel engaged in installation, disassembly, commissioning, operation, control, maintenance and repair should have received the necessary training and fully read and understood this manual. • No changes that might damage the safety of the device must be made by persons and/or organizations on the device. • All operation, commissioning and installation works (except for burning adjustment) should be carried out when the device is not operating and after disconnecting the power supply. Noncompliance with these rules may lead to serious bodily injuries and even death...

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ECODENSE WT series-6

TERMS OF WARRANTY Main and auxiliary equipment and all components used in ECODENSE WT 65, ECODENSE WT 80, ECODENSE WT 100, ECODENSE WT 115, ECODENSE WT 125, ECODENSE WT 150 Condensing Boilers are guaranteed for 1 year by TERMO ISI SİSTEMLERİ A.Ş. starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mechanic, chemical and thermal effects explained herein. Please note that this warranty is only valid if the device(s) is commissioned and maintained by our authorized services. Our company reserves the right to make any modifications on the product...

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ECODENSE WT series-7

GENERAL CHARACTERISTICS OF CONDENSING BOILER ECODENSE WT 65, ECODENSE WT 80, ECODENSE WT 100, ECODENSE WT 115, ECODENSE WT 125, ECODENSE WT 150 are heating devices operating with natural gas or LPG with a very low suction power, and equipped with high-duty, premix condensing control system with microprocessor. The boiler is composed of a heat exchanger with aluminum cooling fins and a steel premix burner equipped with ignition and ionization flame control, modulating fan and gas valve. ECODENSE WT 65, ECODENSE WT 80, ECODENSE WT 100, ECODENSE WT 115, ECODENSE WT 125, ECODENSE WT 150 are designed...

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ECODENSE WT series-8

ECODENSE Components ECODENSE WT 65 - ECODENSE WT 80 No. Material 1 Venturi 7 Automatic air relief cock 8 Water pressure sensor 9 Water flow sensor 10 Condensing water collection tray 16 Heater circuit return 17 Heater circuit supply 19 Condensing water release outlet 20 Condensing water trap

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ECODENSE WT series-9

ECODENSE WT 100 - ECODENSE WT 115 - ECODENSE WT 125- ECODENSE WT 150 No. Material 1 Venturi 7 Automatic air relief cock 8 Water pressure sensor 9 Water flow sensor 10 Condensing water collection tray 16 Heater circuit return 17 Heater circuit supply 19 Condensing water release outlet 20 Condensing water trap

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ECODENSE WT series-10

ECODENSE CONDENSING BOILER RADIATOR HYDRAULIC P&ID SENSORS ve MODULES 1_ Outside Sensor ( QAC34 ) 2. Inlet Strap-on lemperature Sensors ( QAD36 )

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ECODENSE WT series-11

ECODENSE CONDENSING BOILER RADIATOR + BOILER SENSORS ve MODULES HYDRAULIC P&ID 1. Outside Sensor ( OAC34 ) 2. Inlot Strap-on Temperature Sensors [ QAD36 )

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ECODENSE WT series-18

CLOSED CIRCUIT COMPONENTS Balance Tank Balance Tank (Separator) must be vertical. Advantages: Ø No hydraulic response occurs between the boiler circuit and the heating circuit. Ø Boilers and heating zones operate under suitable water flow. Sizing of Balance Tank: Ø In order to ensure healthy operation of the balance tank, accurate sizing must be made. Ø The boiler’s exit water temperature should be measured on the upper part of balance tank. Ø For this, a ½” muff should be welded onto tank, and also an air relief cock should be mounted. Ø Dimensions shown in the picture represent minimum dimensions...

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ECODENSE WT series-19

Sizing Table For Expansion Tank

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ECODENSE WT series-20

Expansion Tank Expansion tank fore pressures must be adjusted according to system. Expansion tank should be placed parallel to circuit return line. Manometer A manometer with capacity of at least 0 to 6 bar must be connected to system. Manometer should be placed to easily visible spot from filling point, preferably same point as expansion tank. Strainer Any dirt or residue in circuit water causes damage got boiler and circuit components and decreases efficiency by reducing heat transfer. In order to prevent this problem a strainer must be connected to circuit. Air Separator The air in the water...

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ECODENSE WT series-21

WATER QUALITY 1. Before connection of condensing boilers any dirt and residue in circuit must be cleaned. 2. Refined water must be used while adding water to heating circuit due to any loss in closed circuit. 3. Permitted water hardness for water used in water circuit must comply with VDI 2035 standard. The lime dissolved in water, settles on hot surfaces and forms an insulation layer when water temperature rises. This prevents heat transfer and high temperature might damage the heat exchanger. If boiler water cycles through water circuit, all circuit water must meet above requirements. If a...

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ECODENSE WT series-22

TECHNICAL DATA Capacity Table ECODENSE WT SERIES WALL TYPE CONDENSING BOILER

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ECODENSE WT series-23

Condensing Boiler Dimensions Noise Level When the condensing boiler is in operation, the maximum noise level released is <70 dBA. The noise level value corresponds to the value measured with semi-anekoik (semi-unreflecting acoustic) room testing according to the product standards at the time of expansion of the smoke release system, when the condensing boiler operates at the maximum heating power.

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ECODENSE WT series-24

CONDENSING BOlLER HANDLING INFORMATION • Prevent strong impacts on top of the product and vibration while handling the product. • Do not leave the product in wet environment. Device must be shipped in original packaging! A Clean the inside of fuel line thoroughly before installing the burner to the fuel line. Any X|\ damage that may occur due to solid objects and metal particles from the fuel line shall not be covered by our company.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.