Overview

This document details the ECOSTAR COMBUSTION SYSTEMS Dual Burners, developed by TERMO ISI Sistemleri, a Turkish company with over 35 years of expertise. The burners cover a wide power range from 160 kW to 11,500 kW, designed for high performance, reliability, and compliance with environmental standards.

Product Description and Technology

ECOSTAR Dual Burners integrate advanced engineering and continuous R&D to provide efficient combustion solutions for high-pressure boilers. Featuring an aerodynamically optimized aluminum alloy air intake system, these burners ensure quiet operation, compactness, and ease of maintenance.

Performance and Efficiency

Equipped with precise control systems, the burners optimize fuel-air mixing to maximize combustion efficiency and minimize emissions. They comply with European and Turkish standards (DIN 4787, TS-prEN 267, TS-EN 230, DIN 4788, TS-EN 11392), achieving:

• CO emissions <125 mg/kWh
• NOx emissions <250 mg/kWh (200 mg/kWh for units >350 kW, 150 mg/kWh for units ≤350 kW)
• O2 levels maintained near 3%

Key Components and Features

• Preheater: Electrically heats heavy oil to 135°C to enhance atomization and combustion.
• Fuel Pump: Delivers 18-25 bar pressure for effective atomization, driven via coupling to the fan motor.
• Servomotor and Air Klappe System: Synchronizes air dampers for precise air control.
• Thermostats: Maintain consistent fuel temperature.
• Plug-in Electrical Connections: Simplify installation and maintenance.
• Moving Flange: Allows easy adaptation to various boiler types.
• Safety Group: Uses high-quality German A-class gas equipment ensuring international safety compliance.
• Control Panel: IP56 rated for dust and water protection, designed for durability in harsh environments.

Dimensions and Models

Detailed dimensions for multiple burner models (ECO 2, 30, 45, 50, 55, 60, 65, 70, 75, 8, 9) are provided, including length, height, flange sizes, and mounting details to facilitate integration and maintenance.

Operating Diagrams and Capacity

Performance charts illustrate burner capacity versus back pressure, aiding selection based on boiler pressure and heat output requirements.

Fuel Types and Burner Variants

Burners support natural gas, heavy oil, and light oil fuels. Available in one-stage, two-stage, and modulating versions, all operate at a standardized motor speed of 2800 rpm.

Technical Data and Specifications

Comprehensive tables list burner capacity ranges, fuel consumption rates, fan motor power, oil pump power, electrical supply voltage, and burner weight, supporting system design and integration.

Standards and Compliance

Manufactured according to European and Turkish combustion standards, the burners ensure low emissions, high safety, and are certified for markets including Russia.

Summary of Critical Information

• Power range: 160 kW to 11,500 kW
• Fuel types: Natural gas, heavy oil, light oil
• Emission limits: CO <125 mg/kWh; NOx <250 mg/kWh (varies by power)
• Low noise levels due to aerodynamic air intake design
• Safety: High-class gas equipment and IP56 control panel
• Maintenance: Easy access, plug-in electrical connections, adaptable flange

Best Practices and Recommendations

• Maintain fuel temperature at 135°C for optimal atomization and combustion.
• Use servomotor-controlled air klappe system for precise air-fuel mixture control.
• Perform regular maintenance facilitated by compact, lightweight design.
• Follow manufacturer guidelines for electrical connections and safety equipment installation.

Capacity Table Overview

The document includes detailed capacity tables for ECO series models (ECO 55 K, 60 K, 65 K, 70 K, 75 K, 8 K, 9 K) with variants and configurations, specifying power ratings, capacities, flow rates, pressures, electrical voltage, current, and cable specifications.

Key Technical Parameters Summary

Manufacturer and Contact Information

Produced by Termo Isı Sistemleri Tic. ve San. A.Ş., located in Istanbul, Turkey. Contact: Phone (0216) 442 93 00, Fax (0216) 370 45 03, Website: www.ecostar.com.tr.

Quality Certifications

The company holds ISO 14001 certification, demonstrating compliance with environmental management standards.

Summary of Critical Information

• Wide model range suitable for diverse industrial heating applications.
• Standardized electrical supply (220-380 V) with varying current and cable requirements critical for installation.
• Scalable flow rates and pressures accommodate different operational demands.
• Quality certifications ensure reliability and environmental compliance.