Overview

This document details the ECOSTAR Gas Process Burners by TERMO ISI Sistemleri, a Turkish company established in 1964. These burners are engineered for high-temperature industrial applications, featuring modular construction, high efficiency, and compliance with European standards.

Company Background

TERMO ISI Sistemleri is a leading provider in the heating sector, offering engineering, service, and spare parts for burners. The company holds a significant share of the Turkish burner market and adheres to stringent European quality standards.

Product Features

• Modular Design: Composed of three modules, enabling easy adaptation to various processes and existing systems, which reduces maintenance and repair time.
• Capacity Range: From 4 kW up to 5000 kW, suitable for diverse industrial applications.
• High Impulse and Outlet Velocity: Ensures efficient combustion and heat transfer.
• Ignition and Control Systems: Equipped with electronic ignition and automatic flame control. Control options include manual, single-stage, two-stage, and fully modulating (P.I.D.) systems with PLC integration.
• Material Quality: Flame tubes and turbulators made from high-temperature resistant Cr-Ni alloys or ceramics, allowing operation up to 1300°C or higher with refractory combustion blocks.
• Fuel Flexibility: Available in gas-only, dual fuel (gas-diesel/heavy oil), and liquid fuel (diesel/heavy oil) versions.
• Installation: Fan and control panels are separated from the burner body to prevent heat damage, ensuring long-term reliability. Burners can be mounted on furnace tops or sides.
• Low Emissions: Optimized combustion design results in reduced pollutant emissions.

Technical Specifications and Dimensions

Detailed burner dimensions are provided for gas and liquid fuel models, including flange sizes, diameters, and mounting parameters. Capacity diagrams specify minimum and maximum fuel and air flow rates, as well as electrical requirements for FPB series burners.

Applications

• Heat treatment processes: annealing, tempering, normalization, carburizing, hardening, refining in furnaces and salt baths.
• Melting alloys such as aluminum, magnesium, and copper in pots and furnaces.
• Paint curing in industrial paint booths.
• Drying food products using indirect hot air generators.
• Firing porcelain, ceramics, and similar materials in tunnel, chamber, and shuttle kilns.
• Industrial furnaces including glass melting and cooling, hot air generators, and metal treatment.

Premix Burner System

The premix system mixes gas and air before combustion using a specialized mixer, producing a stable flame and uniform heat distribution. It typically employs multiple low-capacity burners for even furnace heating.

Mechanical Construction

The burner consists of three main modules: the burner housing with mounting flange and air ducting; the gas supply and ignition assembly (including gas flange, ignition and ionization electrodes, burner head); and the flame tube or ceramic insert. This modularity facilitates installation, maintenance, and adaptation to various furnace geometries.

Limitations and Notes

• Technical data are for informational purposes and may change without notice.
• Burners are designed for reliable operation at high temperatures, with some models capable of handling up to 1300°C or higher when equipped with refractory combustion blocks.

Technical Specifications of FPB Burner Models

Data is provided for FPB 1600, FPB 2500, FPB 3500, and FPB 5000 models, supporting fuel types: Oil (O), Gas (G), and Kerosene (K).

1. Burner Capacity and Fuel Consumption

• Capacity ranges from 240,000 kcal/h (FPB 1600) to 5,000,000 kcal/h (FPB 5000).
• Fuel consumption specified for natural gas, LPG, and heavy fuel oil, increasing proportionally with capacity.
• Supports natural gas, LPG, and heavy fuel oil.

2. Electrical and Mechanical Parameters

• Fan capacity ranges from 2,000 to 7,800 (units not explicitly stated, likely m³/h).
• Power supply: 220-380 V, 50 Hz.
• Fan power varies between 75 kW and 250 kW depending on model.
• Weight increases with model size (not explicitly detailed).

3. Burner Type and Application

• Designed for multiple fuel types, offering versatility in industrial heating.
• Models identified by maximum thermal output and fuel consumption rates.

4. Manufacturer and Quality Certifications

• Manufacturer: Termo Isı Sistemleri Tic. ve San. A.Ş., Istanbul, Turkey.
• Contact: Phone (0216) 442 93 00, Fax (0216) 370 45 03, Website www.ecostar.com.tr
• Quality: ISO 14001 Environmental Management System certified.

Summary of Key Parameters (Example: FPB 2500)

Note: Units for fuel consumption and fan capacity are consistent but not explicitly defined.

Recommendations and Best Practices

• Verify power supply compatibility (220-380 V, 50 Hz) before installation.
• Select burner model based on required thermal capacity and available fuel type.
• Ensure fan capacity and power meet system requirements.
• Consult manufacturer for detailed installation and maintenance guidance.