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ICBP Jumbo -multi chamber furnaces

ICBP Jumbo -multi chamber furnaces

ICBP Jumbo -multi chamber furnaces

Product catalog summary
Overview: The ICBP® JUMBO is the largest design solution in the Low Pressure Carburizing furnace range, maintaining the compact and modular qualities of the ICBP® Flex design. It allows for a load length of up to 1200 mm and supports both oil and gas quenching processes.
Key Features:
  • Modularity: The system can mix different processes with a continuous workflow, and additional treatment cells can be added to increase capacity with minimal downtime.
  • Flexibility: Compatible with both gas and oil quenching on the same line, and supports various processes such as vacuum carburizing, carbonitriding, hardening, and more.
  • Performance: Ensures quenching uniformity and repeatability, with a test platform and integrated metallurgy laboratory for guaranteed performance.
  • Cost Efficiency: No extra civil engineering costs due to the absence of a heavy moving shuttle, and maintenance can be performed without production interruption.
Advantages Over Competitors:
  • More compact design with heating cells that can be installed face to face.
  • Better uptime due to individual maintenance capabilities.
  • Gas quenching cell compatible with Helium and Nitrogen gases without modification.
Technical Specifications:
  • Dimensions: Gross load options include 750 kg (610 mm width, 750 mm height, 1000 mm length) and 1000 kg (610 mm width, 750 mm height, 1200 mm length).
  • Quenching: Gas quenching up to 20 bar with Helium or Nitrogen, and oil quenching up to 180°C.
Innovation: The "Garage" position facilitates maintenance by allowing easy movement of heating cells.
Contact Information: ECM USA, ECM Greentech, ECM Technologies, ECM Furnace India, ECM Kazakhstan, and ECM China provide contact details for further inquiries.
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Catalog excerpts

ICBP Jumbo -multi chamber furnaces-1

ICBP®JUMBO MUL CHAMBER FURNACES: TI MODULAR CONCEPT WITH A CENTRAL SHUTTLE ICBP® JUMBO is the biggest design solution of our Low Pressure Carburizing furnace range. It maintains all the compact and modular qualities of the ICBP® Flex design but goes further in terms of volume and number of parts treated in a low pressure carburizing installation. Thanks to this concept the length of the load can reach 1200 mm. The transfer module is isolated and heated to guarantee quenching uniformity from one load to the next. This modularity guarantees the possibility of mixing any type of process, between oil quenching and gas quenching with a continuous workflow. Pumping group Tempering and unloading Heating cells Airlock cell Exit cell Pumping group Gas quenching tank Gas quenching cell Transfer chamber ADVANTAGES: Multi chamber furnaces: your system grows with you The ICBP® range comprises 1 to 14 heating cells, from ICBP® 100 to ICBP® 1400. Adding treatment cells to an existing installation allows the production capacity to be increased very inexpensively with only a few days of down time. OTHER ADVANTAGES IN COMMON WITH CONVENTIONAL FURNACES Flexibility: easy addition of a treatment cell to an existing installation to increase productive capacity n Improved productivity: less operating personnel & shorter treatment cycles n Personal protection: cold system, no fire hazard & waste elimination of scrap n Guaranteed performance: thanks to the test platform & integrated metallurgy laboratory n Repeatability: repeat process easily and quickly n COMPARED TO COMPETITORS More compact: heating cells can be installed face to face n More flexible: both gas quenching and oil quenching are possible on the same line n Better up-time: individual maintenance is possible on heating cells without interruption of production thanks to the easy movement of the backwards «garage» position n Cost saving: no extra costs for civil engineering because no “heavy moving shuttle” n Gas quenching cell compatible with Helium and Nitrogen gases without modification n

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ICBP Jumbo -multi chamber furnaces-2

FEATURES: Gross load 750 kg 1000 kg POSSIBLE PROCESSES * Possibility to have both gas and oil quenching on the same line Gas quenching: n Helium (H2) or Nitrogen (N2) n Up to 20 bar n Single or reverse flow Oil quenching: n Up to 180°C (hot oil option) carburizing n Vacuum carbonitriding n Hardening n Hot temperature tempering n Vacuum annealing n Brazing n Sintering * if appropriate options are chosen “Garage” position to facilitate maintenance MAIN OPTIONS n Machine compatible with AMS2750 and neutral atmosphere convection heating n System for exhaust gas treatment n Cooling water loop n Power...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.