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ECKOLD Flanging in tank and vessel building

ECKOLD Flanging in tank and vessel building

ECKOLD Flanging in tank and vessel building

Product catalog summary
Introduction
This document from Eckold focuses on flanging in tank and vessel building, highlighting the challenges of traditional methods and presenting the advantages of using Eckold's Mobilformer systems.

Problem Statement
Traditional forming operations in tank and vessel manufacturing often involve heating and manual hammering, leading to high noise levels, health risks, and costly, time-consuming finishing processes.

Solution
Eckold's Mobilformer systems address these issues by providing mobile, flexible tools for flanging, neckforming, straightening, and correcting. These systems are hydraulically driven, reducing noise and allowing for quick tool changes to suit specific applications.

System Components
A complete Mobilformer unit includes a portable tool, quick-change inserts, and a hydraulic drive unit. The systems offer pressure forces ranging from 50 kN to 320 kN.

Advantages
  • Flexible application and universal use
  • Environmentally friendly cold forming
  • Cost-effective production
  • Low noise levels

Characteristics
The Mobilformer systems are designed to optimize tank and vessel production with features such as minimal setup time, quick production, mobile application, and suitability for on-site use.

Applications
The systems are suitable for flanging cylinders, bottoms, cones, and for neckforming on manholes. They come with high-pressure hydraulic hoses and safety releases.

Technical Specifications
Details are provided for various models, including MZ 20, MZ 30, MKF 130/16, and MKF 140/32, with specifications on weight, pressure force, and sheet thickness capabilities.

Service and Support
Eckold offers comprehensive services including the creation of sample sheets, concept development, production, commissioning, maintenance, and training. The company is certified under ISO 9001:2015 and ISO 14001:2015.

Company Information
Founded in 1936, Eckold operates in over 100 countries with sales partners worldwide and has sales companies in Great Britain, Hungary, and the USA.
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Catalog excerpts

ECKOLD Flanging in tank and vessel building-1

The sheet metal connection BordelnFlanging www.eckold.de

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ECKOLD Flanging in tank and vessel building-2

Bördeln im Behälter- und Apparatebau Flanging in tank and vessel building Die Problematik Im heutigen Apparate- und Behälterbau werden Umformarbeiten zum Teil immer noch unter Erwärmung der Umformzone und manuell mit dem Hammer ausgeführt. Forming operations in today’s tank an vessel manufacture is still partly done by using heat and hammers on the areas to be formed - especially on large and bulky parts. Nachteil dieser Methode: • hohe Lärmbelästigung • gesundheitliche Belastung für den Werker • hoher Aufwand an Nacharbeit, der sehr kostenintensiv und zeitaufwendig ist Disadvantage of this method:...

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ECKOLD Flanging in tank and vessel building-3

Es ist Zeit, Hammer und Flamme beiseite zu legen, wenn es um die Randzonen-bearbeitung von Behaltern, Konen und Boden geht. ECKOLD-Systeme wie die Mobilformer bieten zahlreiche Eigenschaften zur Optimierung im Behalter- und Apparatebau. It is time to put hammer and flame to rest when working on rim areas of vessels, cones and bottoms. ECKOLD systems like the Mobilformer offer numerous advantages to optimise tank and vessel production. • Geringe Rustzeiten • Geringe Fertigungszeiten • Mobil mit dem Gerat zum Bauteil • Quick production • Mobile application - move the tool not the workpiece JO Bordeln...

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ECKOLD Flanging in tank and vessel building-4

Mobile Zange Portable pliers Geeignet zum Bördeln von Zylindern, Böden, Kegeln sowie zum Anpassen. Mit 6 m Hochdruck-Hydraulikschlauch und 2-Hand-Sicherheitsauslösung (ohne Einsätze). Suitable for flanging cylinders, bottoms and cones as well as for neckforming on manholes and for adjusting and correcting. Complete with 6 m high-pressure hydraulic hose and 2-hand safety release (without inserts). Gewicht / Weight Druckkraft / Pressure force Blechdicke / Sheet thickness: St-Qualität / m/s-quality Edelstahl / Stainless steel Gewicht / Weight Druckkraft / Pressure force Blechdicke / Sheet thickness:...

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ECKOLD Flanging in tank and vessel building-5

Mobiler Kraftformer Portable Kraftformer Geeignet zum Bördeln von Zylindern, Böden, Kegeln sowie zum Anpassen. Mit 6 m Hochdruck-Hydraulikschlauch und 2-Hand-Sicherheitsauslösung (ohne Einsätze). Suitable for flanging cylinders, bottoms and cones as well as for adjusting or correcting. Complete with 6 m high-pressure hydraulic hose and 2-hand safety release (without inserts). Gewicht / Weight Druckkraft / Pressure force Blechdicke / Sheet thickness: St-Qualität / m/s-quality Edelstahl / Stainless steel Gewicht / Weight Druckkraft / Pressure force Blechdicke / Sheet thickness: St-Qualität / m/s-quality...

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ECKOLD Flanging in tank and vessel building-6

Bordeleinsatze / Flanging inserts Auswechselbare Bordeleinsatze zum Bordeln nach innen bzw. auBen von Zylindern, Konen, Boden und zum Anpassen, bestehend aus einem Oberteil (1) mit langer, alternativ kurzer Schwenkplatte und einem Unterteil (2). Bordeleinsatz- Ident-Nr. Flanging insert Ident no. Bordeln nach auBen / Flanging to the outside Bordeleinsatz- Ident-Nr. Flanging insert Ident no.

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ECKOLD Flanging in tank and vessel building-7

Niederhalter (3) zum Bordeln von Boden, flachen Konen oder Konturblechen Pressure pad (3) for flanging on bottoms, flat cones or profiled sheets Niederhalter Ident-Nr. Niederhalter Ident-Nr. Bordeleinsatze / Flanging inserts Bordeleinsatze fur flanschartiges Bordeln nach auBen / Flanging inserts for flanging to the outside Flanging insert Ident no. (mm) (mm) (mm) Bordeleinsatze / Flanging inserts Bordeleinsatze fur das Bordeln (Aushalsen) von Mannlochern / Flanging inserts for manholes (neck forming) Flanging insert Ident no. (mm) (mm) (mm) Bordeln / Flanging - Eckold | 7

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ECKOLD Flanging in tank and vessel building-8

• Konzepterstellung sowie konstruktive Umsetzung der technischen Losung • Fertigung im eigenen Werk • Inbetriebnahme beim Kunden • Durchfuhrung regelmaBiger Wartungen • Produkte in uber 100 Landern im Einsatz • Uber 25 Vertriebspartner weltweit • Vertriebsgesellschaften in GroBbritannien, Ungarn, USA • Creation of sample sheets/components • Concept development and constructive realisation of the technical solution • Commissioning at the customer's premises • Carrying out regular maintenance • Training of system operators/maintenance staff/experts • Products in use in over 100 countries • Over...

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All ECKOLD technics GmbH & Co. KG catalogs and technical brochures

  1. MZD 25/3 PH

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.