CYCLE LOCK

CYCLE LOCK

CYCLE LOCK

Product catalog summary
Cycle Lock System Solution Overview
This document outlines the specifications and functionalities of the Cycle Lock System designed for handling bulk materials and powdered media. It includes an automation unit for venting and bleeding, suitable for various industrial applications.
Mechanical Characteristics
  • Nominal widths range from DN 50 to DN 600.
  • Connection options include PN 6, 10, 16.
  • Chamber volume is customizable.
  • Temperature range is 0°C to +55°C.
  • Maximum permissible operating and differential pressure is 10 bar.
  • Supply air requirement is 6 bar.
General Notes
  • EBRO valves can be integrated into the system for versatile applications.
  • Communication is facilitated through conventional signal technology (binary inputs and outputs).
  • Integration into existing control systems is seamless.
  • Remote access is available via Ethernet or optionally via WLAN using an integrated web visualization tool.
  • The system features self-learning adaptation to process value fluctuations and an intelligent service management system for preventative maintenance.
  • Operational availability is enhanced by reporting changes in valve activation times due to blockages or wear.
  • Stand-alone operation is possible, and all standard field bus interfaces are available.
  • The control unit is detachable, and the system is applicable in ATEX Zone 1/21.
  • Fields of application include dosing and discharging bulk goods, pneumatic conveying technology, power plant technology, weighing technology, and bagging plants.
Electrical Characteristics
  • Power supply is 230 V / 50Hz.
  • Operation and visualization are conducted via a 4” touch panel.
  • Protection class is IP 65.
  • Temperature range for the lock is -20 to 70°C, and for control, it is 0 to 55°C.
  • A Phönix PLC with a touch panel is used for process operation and visualization, allowing easy monitoring and mode selection.
Operation and Visualization
  • The system allows flexible adaptation of the cycle to the relevant process through the “Process times” menu section.
  • The main screen facilitates easy monitoring of ongoing processes and selection of operating modes.
  • Manual operation options and adjustable parameter settings are available in the main menu.
Functional Schematic
  • The system includes isolation valves at both input and output sides with pneumatic rotary actuators and stop position monitoring.
  • The filling pipe serves as interim storage for the medium, with customizable geometry and chamber volume.
  • Optional filling level sensors allow material passage based on required volume rather than preset times.
  • Bypass valves manage different pressure levels, reducing wear by preventing sudden material blowout.
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Catalog excerpts

CYCLE LOCK-1

CYCLE LOCK SYSTEM SOLUTION MECHANICAL CHARACTERISTICS Nominal widths: customer specific Temperature range: Permissible operating pressure: Permissible differential pressure: ELECTRICAL CHARACTERISTICS Power supply: Operation / visualisation: Protection class: Temperature range for lock: Temperature range for control: Cycle locks for holding bulk materials and powdered media with an automation unit for venting and bleeding. GENERAL NOTES - Very variable application because all EBRO valves can be integrated into the system - Communication using conventional signal technology (binary inputs and outputs) - Possible to integrate into existing control systems without any problems - Remote access via Ethernet (optionally via Wlan) using the integrated web visualisation tool - Self-learning adaptation of the activation times to fluctuations in the process values - Intelligent service management system for preventative maintenance - In order to increase the operational availability of the system, changes in the activation times for the valves (e.g. due to blockages or valve wear) are reported - Stand-alone operation possible - All standard field bus interfaces available - Control unit detachable - ATEX Zone 1/21 applicable FIELDS OF APPLICATION e.g.: - Dosing and discharging bulk goods - Pneumatic conveying technology A Phönix PLC with a touch panel is used to operate and visualise the processes. - Power plant technology - Weighing technology - Bagging plants Cycle Lock

 Open the catalog to page 1
CYCLE LOCK-2

CYCLE LOCK SYSTEM SOLUTION FUNCTIONAL SCHEMATIC INITIAL STATE The medium is in the current process and shut off on the inlet side. Before every individual cycle, the output valve is opened for safety reasons to ensure that any possible residual media can fall out of the filling pipe. The medium falls into the filling pipe and is held on the output side. The filling time can be freely selected. The filling process can be cancelled based on the volume of material required using a filling level sensor. INTERMEDIATE STATE Once the filling level has been reached, the inlet valve closes. The medium...

 Open the catalog to page 2
CYCLE LOCK-3

CYCLE LOCK SYSTEM SOLUTION PRODUCT SPECIFICATION 1. Isolation valve at input side with a pneumatic rotary actuator and stop position monitoring: In principle, any valve – butterfly valve, gate, pinch valve or ball valve – can be used for the cycle lock. Both components (in this case butterfly valves) are screwed together with the filling pipe in the factory. It is preferable to use single-acting (spring-reset) pneumatic actuators of type EB-SYS for operating the valves. Stop position monitoring takes place using limit switch boxes of type SBU with mechanical or inductive limit switches. 2. Filling...

 Open the catalog to page 3
CYCLE LOCK-4

CYCLE LOCK SYSTEM SOLUTION OPERATION AND VISUALISATION The main screen makes it possible to easily monitor the ongoing process and select the operating modes. In the main menu, there is a manual operation option, all parameter settings are adjustable and the current process values can be observed. The cycle can be flexibly adapted to the relevant process in the menu section “Process times”.

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.