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CONNECTOR MANUFACTURING
CONNECTOR MANUFACTURING
The document outlines the modular and customizable nature of connector manufacturing processes, emphasizing flexibility in contact insertion, bending, assembly, inspection, and handling.
The process allows for the insertion of up to 6 different contact lengths, with the possibility of up to 8 on request. Multiple insertions can handle up to 10 contacts per stroke, accommodating various contact types such as signal and power contacts.
Bending is controlled pneumatically or via NC, allowing for 90-degree or two-step bending with variable angles. Specially developed tools ensure no friction on contact surfaces, and excentric bending motions protect the contact surfaces.
The assembly process includes linear and rotary indexing systems, robotic applications, and pick & place solutions. Connections are made via ultrasonic welding, and systems include camera inspection for quality assurance.
Comprehensive testing includes pin position, electrical tests (short circuit and continuity), pin length, code/housing color, and complanarity. Additional processes include marking, cleaning, and a self-check mode.
Connector housings are fed from various sources such as bulk, palettes, tubes, or blisters. The process includes housing code verification, workpiece carrier handling, RFID-tag updates, defect-sorted NIO output, and diverse packaging options.
The company offers support during the product design stage to ensure optimal automated manufacturing solutions, emphasizing personal contact and proximity to the customer.
Catalog excerpts
STECKVERBINDER-FERTIGUNG CONNECTOR MANUFACTURING
Open the catalog to page 1
MODULAR UND INDIVIDUELL KONFIGURIERBAR MODULAR AND INDIVIDUAL CONFIGURABLE HANDLING PRÜFEN KOMPONENTE MONTIEREN + Montagesysteme in linearer Ausführung KONTAKTE BIEGEN KONTAKTE BESTÜCKEN + Bestückung von bis zu 6 verschiedenen Kontaktlängen (bis zu 8 auf Anfrage) + Mehrfachbestückung – bis zu 10 Kontakte / Hub + Bestückung verschiedener Kontakttypen (z.B. Signalkontakte, Powerkontakte) + NC- oder pneumatisch gesteuerter Niederhalter für 90o oder Doppelbiegung mit variablen Winkeln + Keine Reibung an Kontaktoberflächen dank speziell entwickelten Biegewerkzeugen + Kontaktschonende Biegeprozesse...
Open the catalog to page 2
P ERS Ö NLICH E BERAT UNG UND DIE NÄ H E Z UM KUNDEN W ERDEN BEI UNS GROS S GES CH RIEBEN P ERS ONAL CONT ACT AND P ROX IMIT Y T O T H E CUS T OMER H AVE GREAT IMP ORT ANCE FOR US We offer our customers support during their product design stage, in order to achieve an ideal automated manufacturing solution. Contact us for personal assistance. Wir unterstützen unsere Kunden bereits bei der Entwicklung eines automatisierungsgerechten Designs der Produkte. Gerne beraten wir Sie persönlich. Eberhard AG Automations- und Montagetechnik Auchtertstrasse 35 D-73278 Schlierbach Tel. + 49 7021 7274...
Open the catalog to page 3All Eberhard AG Automations- und Montagetechnik catalogs and technical brochures
CONNECTOR INSPECTION8 Pages
HIGH-SPEED PCB MANUFACTURING6 Pages
PCB PIN INSERTION5 Pages
Eberhard Inspection System8 Pages
- Test machine
- Bender
- Making machine
- Inspection system
- Automated production line
- Precision testing machine
- CNC bending cell
- Automatic inspection system
- Automatic bending cell
- Mounting machine
- Camera inspection system
- Mechanical testing machine
- Precision bending cell
- In-line inspection system
- Measurement inspection system
- Digitally-assisted bending machine
- 3D inspection system
- Insertion machine
- Non-contact inspection system
- Quality testing machine