Group: EATON
Catalog excerpts
BLACK ZINC NICKEL RoHS Black Zinc Nickel Corrosion Free Solution
Open the catalog to page 1Black Zinc Nickel Presentation The new SOURIAU RoHS Zinc Nickel: The first QPL qualified cadmium free plating. Various Environmental Directives impose requirements on the electrical and electronic equipment manufacturers: the RoHS (Restriction of use of certain Hazardous Substances) directive, part of the WEEE (Waste Electrical and Electronic Equipment) directive. SOURIAU has more than 10 years of experience in producing Zn Ni with continuous improvements to comply with MilAero harsh environment conditions. As a result, SOURIAU Zn Ni provides customers with the most cost-effective solution...
Open the catalog to page 3black zinc nickel © 2013 SOURIAU - SOURIAU is a registratred trademark
Open the catalog to page 4Black Zinc Nickel
Open the catalog to page 5Courtesy of Esterline Communication Systems Edward I. Fagg, U.S. Navy Military Computer Aircraft Actuators External lighting Turrets Weapons bays © Mario Beaur gard / Fotolia National Museum of the US Air Force Black Zinc Nickel | Overview Typical applications
Open the catalog to page 6Black Zinc Nickel | Overview Features & Benefits Cadmium Free Plating RoHS Decade of experience. Production process in accordance with the RoHS Directives. RoHs compliancy certified by an independent laboratory. High Performance Reliable 500 mating/unmating cycles. Temperature range: -65°C to +175°C. Non reflective black colored finish. SOURIAU Black Zinc Nickel plating was QPL qualified in 2010. The best solution in terms of performance, process and cost. The new standard for the cadmium replacement. 500h Salt Spray Withstanding salt spray Entire performance of 38999 Series Cadmium range...
Open the catalog to page 7Black Zinc Nickel | Overview SOURIAU black zinc nickel MIL-DTL-38999 Series I ► Application: • Civil & Military aerospace • Marine equipments ► Application: • Civil & Military aerospace • Box equipments ► Main features: • Scoop proof • Bayonet coupling • Numerous layouts ► Main features: • Low profile • High contact density: from 1 to 128 contacts 8D Series High Power ► Application: • Civil & Military aerospace • Ground military • Quick screw coupling • High environments: 200°C, high vibration, 500h salt spray • Clinch nut, double flange, ... A Global RoHS Solution In addition to its...
Open the catalog to page 8Black Zinc Nickel | Overview products overview micro38999 ► Application: • Civil & Military aerospace • Ballistic missiles and weapon systems ► Application: • Civil & Military aerospace • Communication equipments ► Main features: • 3 coupling systems: bayonet, threaded, break away • Integrated backshell ► Main features: • High contact density • MIL-C-38999 Series I contact layouts • RFI-EMI shielding and shell to shell continuity 851 Series, please consult us ► Application: • Military ground equipment • Heavy weapons ► Application: • Industry • Military ground equipment ► Main features: •...
Open the catalog to page 9Black Zinc Nickel | Overview SOURIAU main platings comparison Designed for Unpressurized Area SOURIAU Plating Composite Nickel Aluminum Black Zinc Nickel Aluminum Olive Green Cadmium Stainless Steel Passivated Aluminum Nickel Aluminum Black zinc nickel (Z) Stainless Steel Passivated (K) Aluminum Black zinc nickel (Z) Stainless Steel Passivated (K)
Open the catalog to page 10Black Zinc Nickel | Overview SOURIAU plating compatibilities with Black Zinc Nickel Aluminum Black zinc nickel (Z) Aluminum Black zinc nickel (Z) Aluminum Black zinc nickel (Z) Stainless steel Passivated (K) Aluminum Zinc cobalt ( ZC ) Aluminum Black zinc nickel (Z) Aluminum Black zinc nickel (Z) Aluminum Black zinc nickel (Z) Same salt spray withstanding with reverse configuration (plug black zinc nickel + receptacle with other Souriau platings). Aluminum black zinc nickel + alodine plate = 500 hours salt spray. SOURIAU plating capabilities ► Plating process masters in house: • Plating...
Open the catalog to page 11Black Zinc Nickel | Overview Comparison of plating codes available on the market Others Requirement Aluminum Electroless Nickel Aluminum Cadmium Composite Nickel Aluminum Black Zinc Nickel Nickel PTFE Thick Finish code class per MIL spec. RoHs Compliant Galvanic compatibility with cadmium Very good Easy to produce in mass production and with multi sourcing Finish according to standard Pure Electro Deposited Aluminum (proprietary process) (proprietary process) Durability (500 mating cycles) Dynamic salt spray resistance Easy to check homogeneity / Thickness of layer Environment friendly...
Open the catalog to page 12Black Zinc Nickel | Overview 1 SOURIAU Zinc Nickel (Z code) and RoHS A unique SOURIAU plating process compliant with RoHS regulation for Cadmium and Cr6+ restriction. 2 Electrical compatibility of Zinc Nickel (Z code with Cadmium (W code) Electrical potential of Zinc Nickel and Cadmium are very similar which removes the risk of galvanic corrosion and defects after 500 hours salt spray. 3 Electrical compatibility of Nickel PTFE (T code) with cadmium (W code) PTFE is an inert polymer, therefore the galvanic potential of Nickel + PTFE will be the potential of the Nickel alone. It means that...
Open the catalog to page 13black zinc nickel © 2013 SOURIAU - SOURIAU is a registratred trademark
Open the catalog to page 14Black Zinc Nickel
Open the catalog to page 15Black Zinc Nickel | 38999 Series I - 8LT Series Description • High contact density • Bayonet coupling • Contact protection: 100% Scoop proof • Shell size from 9 to 25 • Accessories available (protective caps, backshells, etc… ) • RFI - EMI shielding and shell to shell continuity • Hermetic • Aluminum alloy Technical features Materials • Shell: aluminum alloy • Test voltage (Vrms) • Plating: black zinc nickel (Z) • Insulator: thermoplastic or metallic version available for specification 284 & 384 • Grommet or seal: liquid silicone rubber or fluorocarbone elastomer for spec. 022 Environmental...
Open the catalog to page 16Black Zinc Nickel | 38999 Series I - 8LT Series Ordering information Souriau 8LT Series - Part numbers Basic series 8LT 0 13 Z 35 Shell type 0: Square flange receptacle 1: In line receptacle 2: Short square flange receptacle, not accepting backshell 3: Square flange receptacle (rear mounting) 5: Plug with RFI shielding 7: Jam nut receptacle 15: Plug with RFI shielding, not accepting backshell Type - : Connector with standard crimp contacts L: Connector with long PC tail (male and female #22D) M: Connector with medium PC tail C: Connector with short spill (male and female #22D, #20, #16,...
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