Catalog excerpts
Eaton Power Xpert XP2 is a 1000 Volt totally encased, non-ventilated, low impedance sandwich construction. The range is available from 800A 5000A with multiple bar configurations to suit project requirements. The busbar is housed in an aluminium casing which acts as an earth. Ingress protection ratings are available from IP55. Aluminium conductor, with tin or silver coat finish. Price on application. Joint packs are constructed with double headed shear nuts for ease of installation All tap offs have mechanical/ electrical interlocks with an ‘earth first, break last’ safety feature Pressed out...
Open the catalog to page 2STANDARDS Standards The Eaton Power Xpert XP2 range is fully ASTA Tested Certified and is CE approved. Withstand Strength Type Tests certified management system environment where Quality ISO 9001, Safety OHSAS 18001and Environmental and KEMA accredited laboratories to ensure the product we supply meets the Eaton busbars have been extensively tested at ASTA Degree of Protection of Enclosures ISO 14001 standards are applied to all aspects of ASTA Certificates international requirements. Protection against Eaton busbars have Dielectric Properties completed extensive testing at ensure the product...
Open the catalog to page 3TECHNICAL FEATURES ■ Eaton Power Xpert XP2 busbar system is constructed from high density 55% conductivity aluminium ■ The low impedance sandwich design: - Improves heat dissipation - Improves short circuit rating - Reduces voltage drop/ impedance compared to cable - Removes potential pathways for flame, smoke and gas to pass through the busbar system ■ The patented process of pressing tabs into the conductor to allow the connection of tap off units ensures that no welding is necessary and protects the integrity of the conductor Note: Case refers to the Aluminium casing been used as an...
Open the catalog to page 4Straight Lengths Straight lengths can be supplied at any length between 600mm - 3000mm. Feeder Lengths Feeder lengths account for the bulk of a busbar run. Distribution Lengths Distribution lengths allow tap off units to be plugged into the busbar run. The tap off slot outlet and cover are made from a durable, high strength, Class B, 130°C insulation material. The tap off slot cover prevents access to the contacts behind the cover and protects it from the entry of dirt, dust or moisture. Tap off units are IP55 as standard but higher levels can be achieved upon request. Note: The maximum and...
Open the catalog to page 5Flatwise and Edgewise Elbows Flatwise and edgewise elbows are used to make 90° changes in the direction of the busbar system. Eaton can also deliver specially angled elbows for both flatwise and edgewise products. Flatwise Elbow (Up or Down) Ratings Edgewise Elbow (Left or Right) Ratings EATON wb-alu-en
Open the catalog to page 6Offset Sections An offset is used to avoid any obstacles eg. pipes or steel columns and to conform to the structure of the building. EATON wb-alu-en Edgewise Offset
Open the catalog to page 7Combination Elbows Combination elbows are used to conform to the building's structure and to change the direction of the busbar within a confined space. EATON wb-alu-en
Open the catalog to page 8Flange Connections Flange connections provide a direct connection to low voltage switchgear, transformer enclosures and other electrical equipment. Standard flanges can be offset to the left or right of the section as required. EATON wb-alu-en
Open the catalog to page 9Combination Flange A flange combination elbow is used when the minimum leg lengths for either the standard elbow or the standard flange cannot be met. EATON wb-alu-en
Open the catalog to page 10Flatwise Tee Flatwise tee's are used to split one busbar run into two runs going in different directions. This reduces the amount of space needed when supplying two different parts of a building with power. Expansion Units Expansion units are used to accommodate the expansion and contraction of a busbar system as well as allow for building movement. They allow for a 40mm movement along the length of the busbar. Expansion units are recommended when a straight busbar run exceeds 60m. They are installed in the centre of long busbar runs, or at the beginning of riser runs to minimise the stress...
Open the catalog to page 11FEED UNITS & END CAPS Cable Feed Units End feed units are used on the ends of busbar risers which are cable fed. They can be on top or the bottom of the busbar. Centre feed units are used in the middle of busbar risers which are cable fed. The size of end feed required depends on a number of End Feed Units rating of busbar size of cable number of cables use of a protective device or isolator End Caps Centre Feed Units End caps are used to safely cap off the end of a busbar run. The end cap units are factory fitted but can be easily removed to allow for the extension of the system. JOINT...
Open the catalog to page 12The modular design of the Eaton Power Xpert XP2 busbar system allows it to be installed flat or on its edge. The installation is determined by: - Busbar route - Type of installation - Available space - Size of busbar Edge Installation Edge installation is the preferred method of installation for a smaller rated busbar system. It is also the main method used to install distribution busbar in building risers as tap off units can be connected easily. Flat Installation Flat installation is the preferred method of installation for a higher rated, multistack busbar system. When installed on its...
Open the catalog to page 13TYPICAL INSTALLATION Feeder Length Joint Pack Edgewise Elbow Joint Pack Feeder Length Flatwise Elbow Panel Flange Combination Flange Transition Cable End Box Fire Barrier Flatwise Elbow EATON wb-alu-en
Open the catalog to page 14Distribution Length Tap Off Box Tap Off Slot End Cap Combination Elbow Panel Flange Offset Joint Pack Panel Flange EATON wb-alu-en
Open the catalog to page 15Short Circuit Phase Conductor Neutral Conductor Isolated Earth Conductor Overall Dimensions Height x Width of 4 Bar System (mm) 130 x 145 140 x 145 170 x 145 185 x 145 205 x 145 Voltage Drop at Full Load 50Hz EATON wb-alu-en
Open the catalog to page 16Technical Data Rated Current (A) 2000 2500 3200 4000 5000 Short Circuit Phase Conductor Neutral Conductor Isolated Earth Conductor Overall Dimensions Height x Width of 4 Bar System (mm) 260 x 145 363 x 145 433 x 145 543 x 145 706 x 145 Voltage Drop at Full Load 50Hz Voltage Drop Full Load 60Hz EATON wb-alu-en
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