8D Series Standard Aerospace & Military Connectors MIL-DTL-38999 Series III/EN3645
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Standard Aerospace & Military Connectors

Presentation Since the early 80’s, SOURIAU is a major supplier of 38999 Series III, the screw-coupled version of MIL-C-38999. Present on the main international programs, SOURIAU has developed a range of products that meet the performance required in extreme environments. This product family is in accordance with MIL-DTL-38999 Series III, EN3645, CECC (standard for bronze shell), and also meets many customers’ standards (Rolls Royce, ABS, BACC, ...) This evolution of MIL-C-38999 allows: ► A high contact density up to 128 contacts #22D ► A quick screw coupling with self locking mechanism ►...

8D SERIES © 2014 SOURIAU - SOURIAU is a registratred trademark

Military Aeronautics Civil Aeronautics Typical applications © Aleksey Stemmer / Fotolia Ground Military Marine - Offshore

8D Series | Overview Features & Benefits 54 qualified layouts. Qualified protective caps. High reliability robust Temperature up to 200°C. High vibration withstanding (44g). 500 mating/unmating cycles. High end materials light weight Aluminum (D38999 & EN3645 qualified). Composite (D38999, EN3645 & BACC qualified). Titanium version. Versatility large offer RoHS platings, high density layouts, ... Contacts: signal, high speed (optical, quadrax), high power, ... Specific shells: double flange, clinch nuts, integrated backshell, ... Class K fire seal Stainless steel (D38999, EN3645 & BACC...

Product overview different materials ► A full platform that matches any environment ► Different platings (including RoHS & Cadmium free platings) Derived Series ► Various possibilities of range extension & shell variant from Standard Series ► The only limit is your imagination: Consult us ! ► ► Double Flange Reinforced Sealing ELIO Fiber Optic ® Power / High Power Fuel Tank

8D Series | Overview A superior concept A full range of contacts ► Multi-contact technology provides versatile connectors n n ta transmissio High speed da ncentric Twinax ► Co ► Quadrax transmissio High power Up to 850A contact styles Solder cup Wire wrap PCB contacts without shoulder Metallic clips ► Unique clip retention technology ► High performance contact retention system: ► Insure high temperature withstanding Provides superior strength in vibrations Better retention characteristics than plastic clips High performance sealing ► IP67 ► Each Accessories available ► Protective caps,...

8D Series | Overview Product overview - A performing MIL standard connector design Scoop proof connector ► No risk of damaging contacts during the coupling operation Self locking mechanism Patented by SOURIAU Fully shielded connector ► 360° shielding Visual mating indication ► Red band visible = not correctly mated 360° teeth for optimum shield continuity with accessories EMI Ring ► Connector will never unscrew even under high vibration (44g) Quick screw coupling ► Red band hidden = correctly mated ► Shell to shell bottoming = perfect shield continuity A universal product platform ► High...

8D Series | Overview Description • High contact density layouts available HD • Screw coupling, Shell size from 9 to 25 • Contact protection: 100% Scoop proof • Protected by cadmium, nickel, green zinc cobalt or black zinc nickel plating • RFI - EMI shielding and shell to shell continuity • Accessories (protective caps, backshells, etc… ) • Hermetic versions • High power up to 850A • Optical layouts • 230V layouts available (ABS22-19, ABS22-20, ABS22-21 & ABS22-22 qualified) • Standards: . MIL-DTL-38999 Series III . EN3645 . BACC63CT/CU; BACC63DB/DC Technical features Mechanical • Shell:...

8D Series | Overview Electrical • Test voltage rating (Vrms) Service R M N I II • Insulation resistance: ≥ 5 000 MΩ (under 500 Vdc) • Shell continuity . Aluminum shell: Cadmium olive drab (W): 2.5 mΩ Nickel (F): 1 mΩ Black zinc nickel (Z): 2.5 mΩ Green zinc cobalt (ZC): 2.5 mΩ . Composite shell: Cadmium olive drab (J): 3 mΩ Nickel (M): 3 mΩ . Stainless steel shell: Passivated (K): 10 mΩ Nickel (S): 1 mΩ . Titanium shell: Without plating (TT): 10 mΩ Nickel (TF): 1 mΩ . Bronze shell: Without plating: 5 mΩ • Salt spray: . Aluminum shell: W: 500 Hrs F: 48 Hrs Z: 500 Hrs ZC: 250 Hrs . Composite...

8D Series | Overview Contact layouts Contact #26 & #22D Contact #8 Coax or Concentric Twinax - consult us Contact ELIO® (fiber optic) * 09-05 layout: - Grounded version only (spec. 620) - Plug with female contact & receptacle with male contact only 1#12 Service II all series excepted JVS 1#8 Coax Service I only for JVS 1#8 Concentric Twinax Service I ELIO® fiber optic Ethernet Quadrax HD High Density layout Note: Concentric Twinax = Triax

Contact layouts Service I Service I positions Service I 6#22D Service M Service R Service I Service II positions 14#20 Service I Service I Service M 8#20 _| ELIO® fiber optic Ethernet Quadrax HIM High Density layout

8D Series | Overview Contact layouts 17 / E 02 38#22D 1#8 Concentric Twinax Service M 2#8 Concentric Twinax Service M 14#22D 4#8 Concentric Twinax Service M 2#12 2#8 Concentric Twinax Service M ELIO® fiber optic Ethernet Quadrax Note: Concentric Twinax = Triax

Contact layouts Service I positions Service II 2#8 Concentric 2#8 Power Service M 37#20 Service I Service I Service I 4#12 2#4 Power Twinax 2#8 Concentric 2#8 Power Service M Service I Service M Twinax High power ELIO® fiber optic Ethernet Quadrax Note: Concentric Twinax = Triax

8D Series | Overview Contact layouts 25 / J 04 97#22D 2#8 Concentric Twinax Service M 8#8 Concentric Twinax Service M 10#20, 13#16 4#12 Coax 3#8 Concentric Twinax Service N 40#20, 4#16 2#8 Concentric Twinax Service I ELIO® fiber optic Ethernet Quadrax Note: Concentric Twinax = Triax

8D Series | Overview Contact layouts (matrix) Shell size MIL-DTL-38999 (QPL) JVS-CECC 8D Aluminum, Bronze Hermetics EN3645 Titanium connector Stainless steel & Composite Pow: Power; Qdx: Quadrax; Twx: Concentric Twinax Souriau’s layout & Layout according to corresponding norm Grounded insert only - Please consult us Souriau’s layout Fiber optic or High power