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Synflex Thermoplastic Hose & Fitting Master Catalog

Synflex Thermoplastic Hose & Fitting Master Catalog

Product catalog summary

Overview: The Eaton Synflex Thermoplastic Hose and Fittings catalog is a comprehensive guide for distributors and sales offices globally, detailing the Synflex hose assembly system's benefits, including flexibility, durability, and resistance to abrasion and chemicals. It covers both standard and custom hose assemblies.

General Information: Emphasizing safety, the catalog advises on proper selection, installation, and maintenance of flexible hose lines to prevent failures. It stresses adherence to specified bend radius and pressure limits and the use of Eaton-approved components for reliability and safety.

Thermoplastic Hose Selection: The catalog categorizes Synflex hoses by pressure capabilities, from low to very high pressure, for applications like agriculture, air tools, and chemical transfer. Specifications include operating pressures and construction details.

Safety and Compatibility: Users are warned against using non-Eaton components with Synflex hoses to avoid unsafe assemblies. The complete hose assembly system includes hoses, fittings, and assembly equipment to ensure compatibility and safety.

Technical Data: The catalog provides technical data on chemical resistance, hose size versus flow capacity, and volumetric expansion, along with conversion tables and detailed assembly and maintenance instructions.

Warranty: Eaton offers a limited warranty applicable only when Eaton-approved components are used, with details available on their website.

Hydraulic Hose Specifications: Hoses are categorized into low, medium, high, and very high-pressure types, with specifications on operating pressure, temperature range, and dimensions.

Hose Types and Applications:

Low Pressure (LP): Up to 1,750 psi for hydraulic equipment.
Medium Pressure (MP): Up to 3,000 psi for general hydraulics and pneumatics.
High Pressure (HP): Up to 5,000 psi for long life and impulse cycling.
Very High Pressure (VHP): Up to 10,000 psi for hydraulic jacks and high-pressure applications.

Fittings and Assemblies: Compatible fittings for each hose type are outlined, emphasizing the importance of correct fittings for safety and performance.

Part Number Nomenclature: Hose part numbers indicate the base hose number, size, length, and packaging, aiding in correct hose configuration identification and ordering.

Technical Data: Detailed tables provide information on hose dimensions, maximum operating pressures, burst pressures, and minimum bend radii, crucial for selecting appropriate hoses.

Recommendations: Best practices for hose selection are advised, emphasizing matching hose specifications with application requirements for safety and efficiency.

Technical Data Overview: Detailed specifications for various hose models, including construction materials, operating parameters, and performance standards, are provided.

Applications: Hoses are designed for diverse applications, including low-pressure hydraulics, hand tools, general hydraulics, marine steering, and more.

Features: Hoses offer low volumetric expansion, non-conductive construction, flexibility in cold temperatures, and rugged construction.

Technical Data: Tables provide data on hose size, inner and outer diameters, maximum operating and burst pressures, minimum bend radius, and weight.

Fittings: Reference pages for hose fittings are provided, with details available in the fittings section of the catalog.

General Information: The catalog details Synflex hose and fittings for various markets, including material handling, oil & gas, construction, agriculture, and manufacturing.

Specifications: Specifications for thermoplastic hose crimp sleeves, offering corrosion protection and ease of assembly, are outlined.

Fittings: Over 500 fitting configurations are detailed, including TTC permanent crimp fittings with sleeves, essential for proper assembly.

Technical Data: Tables with detailed measurements for various fittings, such as male pipe, female pipe swivel, and JIC/37° female swivel fittings, are included.

Recommendations: Users are advised to refer to specific pages for additional information on die, pusher, and cage details, emphasizing the importance of using the correct sleeve with TTC fittings.

TTC Permanent Crimp Fittings Overview: Specifications for TTC Permanent Crimp Fittings, designed for specific hoses, are provided, with emphasis on the necessity of using a sleeve for proper installation.

Types of Fittings: Various fitting types, including Inverted Male Swivel, Staple Male Connector, Metric Standpipe, British Standard, Female JIS 30° Flare Swivel, and Female Swivel DIN 24° Seat, are detailed.

Installation and Usage: All TTC fittings must be crimped with the corresponding sleeve, with detailed information on dies, pushers, and cages available in the catalog.

Key Considerations: Compatibility with specified hose types and sizes is crucial, with strict adherence to installation guidelines for safety and performance.

Overview: The document provides technical data and specifications for tools and accessories used in Synflex hose and fittings assembly, including hand-held hose cutters, swage lubricants, and hose separation tools.

Specifications: Details on hand-held hose cutters, swage lubricants, twin-line and multi-line hose separation tools, and various o-rings and seals are provided.

Crimp Die Charts: Detailed charts for Aeroquip, Synflex, and Weatherhead fittings list old and new part numbers, qualified fittings, and recommended tooling.

Selection, Installation, and Maintenance: Proper hose selection, installation, and maintenance are emphasized to ensure safety and longevity, with advice on selecting hoses with appropriate working pressure and considering surge pressures.

Installation Procedures: Inspect hoses for damage before installation, avoid routing near hot equipment, and ensure proper fittings and torque values to prevent leaks and damage.

Maintenance and Inspection: Regular maintenance is crucial, with inspections for leaks, damage, and electrical continuity, and replacement of hoses at specific intervals or if damage is detected.

Assembly Instructions: Instructions for permanent and reusable fittings are provided, with emphasis on proper tools and techniques for cutting, marking, lubricating, and inserting hoses into fittings.

Special Tools and Safety: Use of the De-Twinner tool for separating twin-line hoses is detailed, with safety precautions to avoid injury from sharp blades.

Chemical Resistance Data: A comprehensive chart indicates the resistance of various hose materials to different chemicals, serving as a guide for material selection based on factors like temperature, pressure, and exposure duration.

Hose Size vs. Flow Capacity: A nomograph is included to determine the correct hose size based on fluid flow rate and velocity, with an example calculation provided.

Volumetric Expansion Data: Volumetric expansion data for various hose series is provided, based on limited testing according to SAE J343 standards.

Pressure Conversion Tables: Conversion tables for pressure, flow rate, length, weight, and temperature are included, with examples of conversion factors between units.

Flow Rate Conversions: Conversion factors for liters per second, gallons per minute, cubic feet per second, and barrels per hour/day are provided.

Length and Weight Conversions: Length conversions include feet, inches, kilometers, meters, millimeters, and miles, while weight conversions cover grams, kilograms, ounces, and pounds.

Temperature Conversions: Formulas for converting between Celsius and Fahrenheit are provided.

Thread Chart: A thread chart details dash numbers, tube sizes, and corresponding thread sizes for AN 37˚, JIC 37˚, SAE 45˚, and NPTF (Male).

Decimal Equivalents and Conversion Tables: Decimal equivalents for inch fractions and conversion tables for millimeters to inches and vice versa are provided for precise measurements and conversions.

Conversion Tables Overview: Conversion tables for fractional inch measurements to decimal equivalents in millimeters are provided, covering a range of measurements from smaller fractions to larger measurements.

Document Information:

Publication Date: October 2013
Document Number: E-HOOV-MC001-E2
Publisher: Eaton Hydraulics Group
Contact Information: Contact details for Eaton's offices in the USA, Europe, and Asia Pacific are provided.

Usage: Intended for professionals requiring precise conversion data for hydraulic applications and other technical fields where accurate measurement conversions are critical.

Catalog excerpts

Synflex Thermoplastic Hose & Fitting Master Catalog-1

Eaton® Synflex® Thermoplastic Hose and Fittings A Complete Hose Assembly System

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Synflex Thermoplastic Hose & Fitting Master Catalog-2

GENERAL INFORMATION HYDRAULIC HOSE General Information Aeroquip Polyon Fittings Important Safety Information Eaton Gator Fitting Thermoplastic Hose Selection AIR & WATER HOSE & Tub ing Synflex Fittings Operating Ranges Weatherhead Fittings Construction and Specifications Hydraulic Hose Selection U Series Hydraulic Hose Synflex Hose Part Number Information Low Pressure Hose AEROQUIP/POLYON FITTINGS Medium Pressure Hose (Conductive & Non-Conductive) Constant Pressure Hose Very High Pressure Hose (Conductive & Non-Conductive) AEROQUIP/TTC FITTINGS Air, Water and Tubing General Purpose Water Hose...

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Synflex Thermoplastic Hose & Fitting Master Catalog-3

WARNING Eaton fitting tolerances are engineered to match approved Eaton Synflex hose tolerances. The use of Eaton fittings on hose supplied by other manufacturers and/or the use of Eaton hoses with fittings supplied by other manufactures may result in the production of unreliable and unsafe hose assemblies and is neither recommended nor authorized by Eaton or any of its affiliates or subsidiaries. Application considerations must be observed in selecting appropriate components for the application of these products contained herein. The failure to follow the recommendations set forth in this catalog...

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Synflex Thermoplastic Hose & Fitting Master Catalog-4

Thermoplastic Hose Selection For gas transfer applications, please contact the Eaton Technical Service team for additional information. EATON Synflex Hose and Fittings Master Catalog E-HOOV-MC001-E2 October 2013

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Synflex Thermoplastic Hose & Fitting Master Catalog-5

Machine Tools/ Robotics Material Handling/ Forklifts Pnuemadic Systems Pressure Washers Recreational Vehicles Utility Vehicles AEROQUIP/POLYON FITTINGS AEROQUIP/TTC FITTINGS ASSEMBLY EQUIPMENT & Information WEATHERHEAD (U & Z SERIES) FITTINGS SYNFLEX Fittings Truck Hose Water Jetter Drain/ Sewer EATON Synflex Hose and Fittings Master Catalog E-HOOV-MC001-E2 October 2013 Technical data Hydraulic Hose Tree Trimmers Rescue Equipment Rental Construction Equipment tRUCK Hose Medical/ Salon Chairs AIR & WATER HOSE & Tubing Lubrication Systems HYDRAULIC HOSE GENERAL INFORMATION Thermoplastic Hose Selection...

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Synflex Thermoplastic Hose & Fitting Master Catalog-6

GENERAL INFORMATION Thermoplastic Hose Selection Operating Pressures HYDRAULIC HOSE Hydraulic Hose AEROQUIP/POLYON FITTINGS AEROQUIP/TTC FITTINGS Truck Hose ASSEMBLY EQUIPMENT & I nformation WEATHERHEAD (U & Z SERIES) FITTINGS EATON Synflex Hose and Fittings Master Catalog E-HOOV-MC001-E2 October 2013

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Synflex Thermoplastic Hose & Fitting Master Catalog-7

GENERAL INFORMATION Thermoplastic Hose Selection Low pressure hydraulic hose Braided or Spiral Fiber Medium pressure hydraulic hose Braided Fiber Medium pressure, non-conductive hydraulic hose Braided Fiber Medium pressure, non-conductive hydraulic hose Braided Wire Medium pressure hydraulic hose Braided Fiber Medium pressure sewer hose Braided Fiber Constant pressure hydraulic hose Braided Fiber High pressure hydraulic hose Braided Fiber High pressure, non-conductive hydraulic hose Braided Fiber High pressure hydraulic hose Spiral Fiber Very high pressure hydraulic hose Spiral Fiber Very high...

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Synflex Thermoplastic Hose & Fitting Master Catalog-8

GENERAL INFORMATION Hydraulic Hose Selection Operating Ranges HYDRAULIC HOSE AIR & WATER HOSE & Tub ing Hose Series Dash Size Range Recommended Pressure Range @ Safety Factor Temperature Range Low pressure hydraulic equipment General hydraulics/pneumatics, best value 100R7 hose General hydraulic systems that may contact high voltage sources General hydraulics, aerial lift (AL) equipment Wire reinforced, cut resistant, rugged, heavy design General hydraulics, constant pressure, material handling, freezer applications General hydraulics, material handling, freezer applications Long life impulse...

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Synflex Thermoplastic Hose & Fitting Master Catalog-9

GENERAL INFORMATION Hydraulic Hose Selection HYDRAULIC HOSE Hose Series Bonded Layers Aeroquip® Polyon AEROQUIP/TTC FITTINGS AEROQUIP/POLYON FITTINGS tRUCK Hose SYNFLEX Fittings *Not all sizes are bonded. **The Aeroquip TTC fitting and the Weatherhead Z Series fitting must be assembled with the required FF91064 Series sleeves. ASSEMBLY EQUIPMENT & Information WEATHERHEAD (U & Z SERIES) FITTINGS Reference the appropriate fitting sections for available sizes of fittings qualified with select hose sizes. EATON Synflex Hose and Fittings Master Catalog E-HOOV-MC001-E2 October 2013 Technical data AIR...

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Synflex Thermoplastic Hose & Fitting Master Catalog-10

GENERAL INFORMATION HYDRAULIC HOSE AEROQUIP/POLYON FITTINGS AEROQUIP/TTC FITTINGS WEATHERHEAD (U & Z SERIES) FITTINGS ASSEMBLY EQUIPMENT & I nformation EATON Synflex Hose and Fittings Master Catalog E-HOOV-MC001-E2 October 2013

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Synflex Thermoplastic Hose & Fitting Master Catalog-11

GENERAL INFORMATION Hydraulic Hose HYDRAULIC HOSE Synflex Hose Part Number Nomenclature________________________________________ A2–3 Low Pressure Hose_______________________________________________________________ A4 Medium Pressure Hose (Conductive & Non-Conductive)___________________________ A5–8 Constant Pressure Hose________________________________________________________ A9–10 AIR & WATER HOSE & Tubing High Pressure Hose (Conductive & Non-Conductive)____________________________ A11–13 Very High Pressure Hose (Conductive & Non-Conductive)_______________________ A14–15 EATON Synflex Hose and...

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Synflex Thermoplastic Hose & Fitting Master Catalog-12

GENERAL INFORMATION Synflex Hose Part Number Nomenclature HYDRAULIC HOSE A hose part number is composed of several different elements, all combined to make the final number. The following is a diagram of an example hose part number and the elements that go into creating that number. 3 1 3 0 - 0 4 - 2 5 0 B X Base Hose Number Hose Size Hose Length The hose size is separated by another dash from the hose length. Hose length is in feet and is immediately followed by the packaging code. Our example part number shows a Synflex 3130 hydraulic hose in a -04 or 1/4-inch size in a length of 250 feet....

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Synflex Thermoplastic Hose & Fitting Master Catalog-13

Part Number Nomenclature Base Hose Number Hose Length The base hose number is simply the type of Synflex hose you wish to order. Base hose numbers are found at the top of each page within the hose section of the catalog as well as in the hose specification charts found on each hose page therein. The hose length is indicated in feet. Metric equivalents are found in the length section of the hose specification charts. Noted below are the standard length options offered for Eaton Synflex hoses. Hose Size Examples of Synflex packaging codes are provided in the chart below along with a description...

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