1. Catalogs
  2. Eaton Hydraulics
  3. Proportional directional control valves two-stage models without electrical feedback
video corpo

Proportional directional control valves two-stage models without electrical feedback

Proportional directional control valves two-stage models without electrical feedback
1 / 24 PagesView full catalog

Proportional directional control valves two-stage models without electrical feedback

Product catalog summary
General Description: The document provides an overview of Eaton's Vickers KBDG5V series, which are solenoid-operated, non-feedback type proportional directional control valves. These valves are suitable for applications with repetitive load conditions, such as in plastics molding machinery, offering a cost-effective alternative to feedback-type valves.
Model Codes: Detailed breakdowns of valve specifications are provided, including series, mounting interface size, spool type, flow rating, pilot supply, and electrical command options. For example, the KBDG5V-5 model is a solenoid-controlled, pilot-operated valve with a pressure rating of 315 bar.
Spool Data: Flow ratings for symmetric and asymmetric spools are outlined, with the KBDG5V-5 model having a flow rating of 90 L/min for symmetric spools.
Functional Symbols: Schematic symbols for various spool types are provided, illustrating flow paths and configurations.
Operating Data: Key parameters include a 24V DC power supply, command signal options, and environmental protection standards like IP67. The valves operate within a temperature range of 0°C to 70°C.
Performance Characteristics: Maximum pressures for models with and without integral pilot pressure reducers are specified. The importance of external pilot drains to prevent pressure surges is emphasized.
Power Capacity Envelopes: Graphs illustrate flow characteristics and pressure drop across different models, highlighting performance capabilities.
Installation and Electrical Information: Detailed installation dimensions and electrical wiring connections are provided, including a 7-pin plug connector. The valves comply with EMC standards and RoHS directives.
Overview: Technical specifications and operational guidelines for Eaton's proportional directional control valves are provided, including flow characteristics, installation dimensions, electrical wiring information, and maintenance recommendations.
Flow Characteristics: Flow gain curves for various pressure drops and flow paths are outlined, with graphical data on flow rates and the relationship between demand signal percentage and flow rate.
Valve Models: Models such as KBDG5V-5, KBDG5V-7, KBDG5V-8, and KBDG5V-10 are discussed, detailing specific flow characteristics and response times.
Installation Dimensions: Detailed installation dimensions for each valve model are provided, including port sizes and mounting bolt specifications.
Electrical Information: Wiring instructions for voltage and current input configurations are provided, emphasizing proper grounding and EMC considerations.
Hydraulic Fluids and Cleanliness: Recommendations for hydraulic fluid types and cleanliness levels are provided, with specific viscosity ranges for optimal operation.
Maintenance and Service: The document advises against disassembling critical components and recommends returning valves to Eaton repair centers for repairs, with field repair limited to seal replacement.
Additional Information: Part numbers for plugs and seal kits, recommended mounting bolt kits and torques, and contact information for Eaton's offices in the United States are included.
See more

Catalog excerpts

Proportional directional control valves two-stage models without electrical feedback-1

Proportional directional control valves two-stage models without electrical feedback F:T*N Powering Business Worldwide

 Open the catalog to page 1
Proportional directional control valves two-stage models without electrical feedback-2

Contents GENERAL DESCRIPTION MODEL CODES SPOOL DATA FUNCTIONAL SYMBOLS OPERATING DATA PERFORMANCE CHARACTERISTICS POWER CAPACITY ENVELOPES FLOW CHARACTERISTICS STEP RESPONSE INSTALLATION DIMENSIONS KBDG5V-5/7/10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Pilot Supply and Drain Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Views on mounting faces. . . . . . . . . . . . . . . . . . . . ....

 Open the catalog to page 2
Proportional directional control valves two-stage models without electrical feedback-3

Vickers™ KBDG5V-5/7/8/10 are solenoid operated directional control, non-feedback type proportional valves . These are two-stage proportional directional control valves in which the main-stage spool is positioned according to the output from an integrally mounted proportional, solenoidoperated, pressure-reducing valve . Direction of main-spool travel depends upon which of the two solenoids of the pilot valve is energized and the amount of travel is dependent upon the current input to the solenoid . At any intermediate position of the main spool, a force balance exists between the controlled, reduced...

 Open the catalog to page 3
Proportional directional control valves two-stage models without electrical feedback-4

Model series Proportional valve with integral amplifier, B series Directional valve Subplate mounted Solenoid controlled/pilot operated Pressure rating on P, A & B ports Sizes 7, 8 and 10: 350 bar (5000 psi) Size 5: 315 bar (4500 psi) T Internal pilot drain Blank External pilot drain Manual override Blank Plain overrides H Water -resistant overrides Mounting interface size (ISO 4401) 5 NFPA D05, CETOP 5 Electrical command option M1 +/- 10V control signal Electrical connection Spool type See "Spool Data", page 5 2 All ports blocked when spool centered 12 All ports blocked when spool centered,...

 Open the catalog to page 4
Proportional directional control valves two-stage models without electrical feedback-5

Spool data Spool types and flow ratings Main stage spool symbol Flow rating 90 L/min (24 USgpm) 80 L/min (21 USgpm) 180 L/min (48 USgpm) 85 L/min (22.6 USgpm) 170 L/min (45 USgpm) 330 L/min (88 USgpm) 330 L/min (88 USgpm) 550 L/min (145 USgpm) 550 L/min (145 USgpm) 550 L/min (145 USgpm) 550 L/min (145 USgpm) Spool code Main stage spool symbol Flow rating Spool code Symmetric spools Flow ratings for flow through P-A-B-T at p = 5 bar (72 psi) per flow path, e.g. P-A, or B-T. For other pressure drop values see “Flow Gain” curves on pages 10 and 11. Asymmetric spools Figure preceding metering type...

 Open the catalog to page 5
Proportional directional control valves two-stage models without electrical feedback-6

Functional symbols Spool symbols Simplified symbols including transient flow conditions (dotted line). AB Spool type 133C with typical regenerative circuit Pilot stage with integral amplifier. Simplified symbol KBDG5V models (Spool type “2” shown) Pressure reducer module, see “Model Code” . Main-stage. Spool type “2C” shown. Typical schematic symbol * nternal plug shown, I for external pilot supply (via port X). For internal pilot supply (from port P) plug is not fitted. Port X should be blocked at mounting interface, or otherwise plugged at subplate or manifold block. See “Model Code” . ▲ nternal...

 Open the catalog to page 6
Proportional directional control valves two-stage models without electrical feedback-7

Data is typical with fluid at 36 cSt (168 SUS) and 50°C (122°F). EATON Proportional directional control valves V-VLPO-MC001-E1 S

 Open the catalog to page 7
Proportional directional control valves two-stage models without electrical feedback-8

Minimum pressure KBDG5V-5/7/8 For full flow performance, pilot pressure >45 bar (650 psi) . KBDG5V-10 For full flow performance, pilot pressure >28 bar (405 psi) . i . e . Pressure at port P for internal pilot supply. or Pressure at port X for external pilot supply. Maximum Pressures, bar (psi) for models without integral pilot pressure reducer Pilot drain application notes External pilot drain is the recommended configuration . Internal pilot drain is possible where a stable "T" port pressure, not exceeding 8 bar (116 psi), can be guaranteed A WARNING Any pressure surges at the "T" port (drain)...

 Open the catalog to page 8
Proportional directional control valves two-stage models without electrical feedback-9

Power capacity envelopes Flow through P-A-B-T or P-B-A-T Power capacity Looped flow Pressure drop EATON Proportional directional control valves V-VLPO-MC001-E1 September 2020

 Open the catalog to page 9
Proportional directional control valves two-stage models without electrical feedback-10

Flow characteristics Flow gain curves at stated values of total valve pressure drop, for flow P-A-B-T, or P-B-A-T. KBDG5V-5-2C90N Flow rate Flow rate Flow rate Flow rate EATON Proportional directional control valves V-VLPO-MC001-E1 September 2020

 Open the catalog to page 10
Proportional directional control valves two-stage models without electrical feedback-11

Flow characteristics Flow gain curves at 10 bar (145) psi valve pressure drop, for flow P-A-B-T, or P-B-A-T. USgpm L/min 600 150 500 Flow rate Flow rate Flow rate Asymmetric spools At 5 bar (72 psi) valve pressure drop 2C70N45 @ 5 bar delta P Flow (l/min) Flow (l/min) Flow (l/min) Flow (l/min) EATON Proportional directional control valves V-VLPO-MC001-E1 September 2020

 Open the catalog to page 11
Proportional directional control valves two-stage models without electrical feedback-12

Flow (l/min) Flow rate Flow (l/min) Flow (l/min) EATON Proportional directional control valves V-VLPO-MC001-E1 September 2020

 Open the catalog to page 12
Proportional directional control valves two-stage models without electrical feedback-13

Test conditions: No pressure reducer module Flow P-A-B-T Total valve Ap = 10 bar (145 psi) External pilot pressure = 50 bar (725 psi) "Response" = Time, from step response signal, until output reaches 90% of step change value Spool response times (ms) Input signal step change KBDG5V-5KBDG5V-7KBDG5V-8KBDG5V-10 Pilot flow required to achieve above response times: KBDG5V-5KBDG5V-7KBDG5V-8KBDG5V-10 3,8 L/min 6,2 L/min 6,2 L/min 23,0 L/min (0.98 USgpm) (1.6 USgpm) (1.6 USgpm) (5.96 USgpm) EATON Proportional directional control valves V-VLPO-MC001-E1 September 2020

 Open the catalog to page 13
Proportional directional control valves two-stage models without electrical feedback-14

KBDG5V Models with “EX" or “X" (With integral pilot pressure reducer) The illustration is correct for KBDG5V-8 valves Dimensions are shown in mm (inches) KBDG5V Models with “E" or no symbol (Without integral pilot pressure reducer) ▲ Overall installed length of KBD valves is X1 with connector fitted, and X2 without . EATON Proportional directional control valves V-VLPO-MC001-E1 September 2020

 Open the catalog to page 14
Proportional directional control valves two-stage models without electrical feedback-15

Installation dimensions Pilot supply and drain plugs KBDG5V-5 models Viewed from port B end of main-stage M5 plug, part no. 471119. Remove for internal pilot supply M5 plug, part no. 471119. Remove for internal pilot drain KBDG5V-7 models only * Remove this plug for access to pilot drain plug KBDG5V-7 models only * M6 x 8 mm plug, part no. 471131: fitted for external pilot drain. Not fitted for internal pilot drain. KBDG5V-7 models only * M6 x 8 mm plug, part no. 471131: fitted for external pilot supply models; not fitted for internal pilot supply models. See “Model Code” . Size 7 only * M5 internal...

 Open the catalog to page 15

All Eaton Hydraulics catalogs and technical brochures

  1. KBCG-6-1

    16  Pages

  2. KBCG-3-1*

    16  Pages

  3. Coils

    14  Pages

  4. Eaton HP50

    4  Pages

  5. E-HOEV-MC001

    68  Pages

  6. E-HOEV

    2  Pages

  7. EH066

    2  Pages

  8. A-HC

    8  Pages

Archived catalogs

  1. 509200

    4  Pages

  2. E-HOBV

    2  Pages

  3. A-HOAK

    69  Pages

  4. et3000

    19  Pages

  5. ttc

    28  Pages

  6. ETRLD

    20  Pages

  7. x505901

    21  Pages

  8. 509400

    8  Pages

  9. v fifi

    36  Pages

  10. i730

    8  Pages

  11. E1

    19  Pages

  12. 1E

    2  Pages

  13. DP

    12  Pages

  14. C001

    23  Pages

  15. XQ5

    20  Pages

  16. E2

    21  Pages

  17. GD5-Series

    24  Pages

  18. Power amplifier

    60  Pages

  19. W Series

    80  Pages

  20. DBA

    4  Pages

  21. Accumulators

    30  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.