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Power amplifier

Power amplifier
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Power amplifier

Product catalog summary
Disclaimer of Warranties and Limitation of Liability: Eaton Corporation provides information based on experience and judgment, but it may not cover all scenarios. Product sales are subject to Eaton's terms and conditions, with no additional warranties implied beyond existing contracts. Eaton is not liable for indirect or consequential damages from the use of the provided information.
Contents Overview: The document includes sections on installation recommendations, descriptions, features, and types of amplifiers for proportional control valves, along with installation requirements per European EMC regulations.
Safety Notes: Amplifiers are designed for electrical control of Eaton proportional valves. Only qualified personnel should perform start-up, maintenance, and repair operations. The 24V DC supply must adhere to safe low voltage guidelines.
Pre-installation Checks: Before installation, check for transit damage, ensure the correct model code, verify the 24V DC power supply, and ensure the power is off before installation.
Installation Requirements: Use screened cables and ensure proper grounding to comply with EMC regulations. The amplifier board should be mounted in a metal housing connected to an efficient ground point.
General Description: The power amplifier features voltage and current inputs, adjustments for zero point and gain, and a ramp function generator. It includes user-friendly front panel adjustments, electronic overload protection, and compatibility with various input signals.
Features: The amplifier includes a switchable ramp function generator, electronic overload protection, and compatibility with CE and RoHS standards.
Type A Amplifier for Proportional Control Valves: Lists various models of power amplifiers suitable for different series of proportional valves, detailing front panel features, electrical block diagrams, and command signals.
Operating Data: Provides specifications for power supply, signal sources, command inputs, and other technical parameters, including solenoid current, deadband compensation, and gain adjustments.
Wiring Connections: Provides wiring connection diagrams for different amplifier models, emphasizing proper grounding and connection practices.
Electromagnetic Compatibility (EMC) Guidelines: Use screened cables for command signals, solenoid, and LVDT connections, ensuring proper grounding as per diagrams. Ground LVDT cable screens at both ends or use double-screened cables to avoid earth loops. Mount amplifiers in a metal enclosure connected to an efficient ground point.
Type A Amplifier Specifications: Designed for proportional control valves with specific pin connections for pilot and main stages. Installation requires 3-core screened cables for signal and LVDT wiring, with specific wire cross-sections for different models. Front panel controls include zero setting, deadband compensation, gain adjustment, and ramp time settings. LED indicators provide status on power supply, output enablement, overload detection, and LVDT failure.
Fault Diagnosis Procedures: Verify correct wiring and power supply status through LED indicators. Check for LVDT failure and overload conditions, and ensure appropriate valve driving signals are available. Measure solenoid current and LVDT signals at the front panel monitor points.
Valve Connection Table: Details connections between various valve types and their corresponding amplifiers, specifying pin configurations for solenoids with or without LVDT.
Type B Amplifier Features: Includes command logic module with two ramp functions for acceleration and deceleration adjustments. Front panel includes LEDs and potentiometers for various adjustments and status indications. Model codes specify compatibility with different valve types.
Operating Data: Power requirements and control output specifications are detailed, including voltage ranges and input impedances. Logic inputs and command voltage inputs are specified for different operational scenarios.
Installation and Circuit Connections: Installation dimensions and panel display details are provided, with emphasis on EMC compliance. Circuit diagrams illustrate connections for command logic modules and ramp adjustments.
Overview: The document is a technical catalog for Eaton's EURO PAM 33 series amplifiers, focusing on Type B and Type C amplifiers with command logic modules and ramp functions. These amplifiers are used with proportional valves for precise control of hydraulic systems.
Specifications: The amplifiers feature a 4-input demand signal module and a 4-ramp function generator with quadrant detection, allowing separate acceleration and deceleration settings for both movement directions. They are compatible with various valve models, as specified in the model codes section.
Installation and Wiring: Proper installation by a qualified person is crucial. The document specifies the use of screened cables of certain cross-sections for signal and solenoid wiring, depending on the amplifier model. The installation dimensions and panel display details are provided, ensuring compatibility with DIN 41612 F48 connectors.
Front Panel Controls: The amplifiers come with adjustable potentiometers for setting zero, deadband compensation, command signals, gain, and ramp times. These controls allow for fine-tuning of the amplifier's performance to match specific application requirements.
Electromagnetic Compatibility (EMC): The document emphasizes the importance of proper wiring and grounding to prevent electromagnetic interference. It advises keeping the valve and cables away from sources of electromagnetic radiation.
Features and Benefits: The amplifiers offer adjustable ramp times, selectable command presets, and polarity of the reference voltage. They comply with CE and RoHS directives, ensuring safety and environmental standards are met.
Logic and Connections: Detailed tables provide information on logic selection inputs, solenoid and LVDT connections, and command signal inputs. The document outlines the necessary conditions for enabling and disabling drive signals and alarms.
Warnings and Recommendations: The document includes warnings about potential issues such as signal loss causing polarity reversal and erratic motion. It also provides recommendations for optimizing deadband compensation and command signal settings.
Overview: The document provides detailed technical specifications and operational guidelines for various types of amplifiers used in hydraulic systems, specifically focusing on Type B, C, and D amplifiers. It includes information on ramp controls, LED indicators, valve connections, fault diagnosis, and power amplifiers with PID modules.
1. Ramp Controls: Type B amplifiers have separate controls for accelerating and decelerating ramps, applicable in both movement directions. Type C amplifiers feature four independent controls for both accelerating and decelerating ramps.
2. LED Indicators: LEDs on the front panel indicate power supply status, output enablement, overload detection, LVDT failure, and solenoid current. Green LEDs indicate normal operation, while red LEDs signal faults.
3. Valve Connections: Tables provide detailed pin configurations for connecting solenoids with or without LVDT to various amplifier types. Specific pin connections are outlined for different valve models.
4. Fault Diagnosis: Steps include checking wiring, power supply, LED status, and solenoid resistance. Instructions for testing amplifier functionality and addressing LVDT failures are provided.
5. Type D Power Amplifiers with PID Modules: These amplifiers integrate PID modules, replacing two conventional cards, and offer features like user-configurable PID feed-forward, closed-loop operation, and command input ramps. They reduce external wiring and require only one 24V supply. Applications include closed-loop pressure, velocity, and position control, with easy reconfiguration via DIL switches and potentiometers.
6. Operating Data: Includes power supply requirements, control supplies, analog and digital inputs/outputs, and environmental conditions. Specifics on PID-controller enablement, sensor failure monitoring, and alarm outputs are detailed.
7. Circuit and Connections: Diagrams illustrate the circuit connections for the EEA-PAM-5**-D-33 amplifiers, including PID-controller and power supply connections. Emphasizes the importance of proper grounding and electromagnetic compatibility.
Specifications: The document details the specifications for Type D and Type E power amplifiers with PID and strip guidance controller modules. It includes model designations, installation dimensions, and wiring requirements. The amplifiers are designed for use with various valve types and include features such as input offset compensation, strip guidance control, and built-in test features.
Procedures: Installation procedures emphasize pre-installation checks, wiring sizes, and compliance with European EMC regulations. The document outlines the configuration of DIL switches for application-specific settings and provides guidance on using the integrated test mode for hydraulic actuator testing.
Standards and Recommendations: The document recommends using screened cables for signal and LVDT wiring and provides guidelines for connecting the screen to protective earth. It also advises on the adjustment of front panel controls, including zero setting, deadband compensation, and ramp time adjustments.
Controller Configuration: The controller parameters can be optimized and measured using an ohmmeter, with test points provided for P, I, D, and V gains. The document includes a detailed fault diagnosis section to troubleshoot amplifier issues, such as checking wiring, power supply, and LED indicators.
Valve Connection and Operation: A valve connection table specifies how different valves should be connected to the amplifiers. The operation section describes the use of non-contact optical sensors for strip guidance and the activation of closed-loop control for maintaining strip edge position.
Key Features and Benefits: The amplifiers offer features like CE electromagnetic compatibility, RoHS compliance, and a range of input options for sensors. The document highlights the importance of electromagnetic compatibility and provides warnings about potential interference sources.
Data Summary: Tables within the document provide detailed information on switch settings, LED indicators, and model codes for different amplifier types. The operating data section outlines power supply requirements and input/output specifications for sensors and digital signals.
Overview: The document provides technical specifications and operational guidelines for Eaton's EEA-PAM series power amplifiers, specifically designed for use with proportional valves in high-accuracy positioning systems. These amplifiers integrate CNC adaptation modules, reducing the need for multiple electronic cards and minimizing external wiring.
Specifications: Monitor Points: The document lists several monitor points (MP1 to MP6) for various signals, including conditioned input signals, LVDT positions, and sensor outputs. All monitor points are short-circuit proof with an output resistance of 10 kΩ. Alarm Output: The alarm output is activated when an alarm condition is detected, with specific voltage outputs for high and low states. The output resistance is 50 ohms. Operating Conditions: The amplifiers operate within a temperature range of 0 to 50 ºC and can be stored between -25 to +85 ºC. The mass of the unit is approximately 0.4 kg.
Procedures: Configuration: The controller is configured using DIL switches, which should match the settings of any replaced amplifier. Wiring: Specific wiring sizes are recommended for signal and LVDT connections, with guidelines for wiring runs up to 25 meters. Sensor Calibration: Instructions are provided for calibrating the amplifier to suit a sensor with a 0-20 mA output, including adjustments for offset and gain. Front Panel Controls: Various controls are available on the front panel, including settings for zero, deadband compensation, and ramp adjustments.
Recommendations: Test Facilities: The integrated test unit allows for testing the valve, hydraulic actuator, and closed-loop system. Caution is advised when switching modes to prevent sudden actuator movements. Fault Diagnosis: A checklist is provided for diagnosing amplifier failures, including checks for wiring, power supply, and LED indicators.
Installation and Connections: Valve Connection Table: Detailed connections for various valve types and amplifier models are provided, ensuring correct setup for solenoids and LVDTs. Installation Dimensions: The document includes dimensions for the plug-in unit and connector types required for installation.
Features and Benefits: The EEA-PAM-5**-F-33 series includes features such as hysteresis compensation, enhanced deadband adjustment, and smooth transition between overlap and working regions, making them suitable for low-cost, high-accuracy positioning systems.
Specifications: The document outlines the specifications for Type F Power Amplifiers with CNC Adaptation Modules. It includes details on electromagnetic compatibility (CE 2014/30/EU) and RoHS compliance (Directive 2011/65/EU). The amplifiers are designed for use with specific valve models, such as KDG4V and KFDG4V series, and provide features like electronic linearization and built-in test functions for simplified commissioning and fault diagnosis.
Procedures: The setup procedure is straightforward, with emphasis on proper wiring to ensure electromagnetic compatibility. The document provides detailed wiring instructions, including the use of screened cables and efficient grounding to minimize interference. It also describes the operation of integrated test modes, which allow for testing the hydraulic actuator using a 3-position mode switch on the front panel.
Standards and Recommendations: The document recommends using screened cables for signal and LVDT wiring and specifies installation requirements according to European EMC regulations. It also provides guidance on using front panel controls, such as gain and deadband compensation potentiometers, to optimize amplifier performance.
Key Data from Tables: The tables provide model codes for different amplifier types and their compatibility with specific valves. They also detail power supply requirements, input and output specifications, and connection arrangements for solenoids and LVDTs. The tables include information on alarm outputs, potentiometer settings, and installation dimensions.
Critical Information: The document highlights the importance of proper wiring and grounding to ensure effective electromagnetic compatibility. It also emphasizes the need for careful adjustment of potentiometers to achieve optimal performance and avoid stability issues. The fault diagnosis section provides troubleshooting steps for common issues, such as checking wiring and LED indicators.
Overview: This document is a catalog from Eaton, detailing the EURO PAM card offerings. It includes model numbers, assembly numbers, and special versions of various hydraulic components.
Specifications: The catalog lists numerous models under the EURO PAM series, each with specific assembly numbers for both the 33-Series and 32-Series. These models include EEA-EDC and EEA-PAM variants, each designed for different hydraulic applications.
Special Versions: Table 35 outlines special versions of certain models, identified by 'EN' codes. These versions have modifications such as compatibility with Swedish EMC standards, altered ramp times, and specific dither settings for improved performance.
Contact Information: The document provides contact details for Eaton's Hydraulics Group across the USA, Europe, and Asia Pacific, including addresses, telephone, and fax numbers.
Key Data: The tables provide a comprehensive list of model numbers and their corresponding assembly numbers, which are crucial for identifying and ordering specific components.
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Catalog excerpts

Power amplifier-2

DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser. THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING...

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Power amplifier-4

The amplifier is ready for use as supplied, but it must be properly installed by a qualified person using the machine designer's wiring diagram1. Safety notes 1. The amplifiers described in these installation and start-up guidelines are designed exclusively for electrical control of the corresponding Eaton proportional valves specified. 2. Start-up, maintenance and repair operations may only be performed by qualified personnel with knowledge of electrics/electronics. 3. The 24V DC supply voltage must meet the guidelines for safe low voltages according to VDE 0551/EN 607242/IEC 742. 1. Check for...

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Power amplifier-5

Type A Amplifer for proportaional control valves General description The power amplifier has five voltage inputs (one inverting) and a current input 0-20 mA. Adjustments for set zero point or deadband compensation and for gain allow the amplifier to be easily tuned to the proportional control valve. The ramp function generator can be switched on and off using the “ramp enable” control. User-friendly front panel with all the necessary adjustments, LEDs and monitor points Electronic overload protection with automatic reset Pulse width modulation for high efficiency Can be equipped with plug-in...

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Power amplifier-6

EURO PAM 33 CATALOG E-VLVI-CC004-E1—December 2019 www.eaton.com

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Power amplifier-7

Type A Amplifer for proportaional control valves Front panel 15V control voltage, green Solenoid output enabled, yellow Solenoid output overload, red 24V supply voltage, green Drive to solenoid, yellow Deadband compensation, flow from P to A Potentiometers [17] Zero adjust Potentiometers [7] Deadband compensation, flow from P to B [8] LED [11] Ramps enabled, yellow [12] Acceleration ramp [13] D eceleration ramp [14] C onditioned command signal MP1 Monitor points Monitor point [15] Common ground 0V [16] Spool position MP2 (except for 523/525: solenoid current) [20] Adjust valve zero

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Power amplifier-8

Type A Amplifer for proportaional control valves Alarm output Drive zero signal indicator Ramp active indicator Command signal monitor point Output monitor point LVDT pilot Zero point Solenoid current Deadband compensation Enable ramps Zero point Enable ramps 24V Close to enable drive LVDT main NNote: This is a typical diagram and all the features depicted may not be applicable to all amplifiers, (e.g. LVDTs and dither) Table 3.  All models except 553 and 571 Command signals and outputs Valve closed

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Power amplifier-9

Operating data Table 3. continued Power supply: EURO PAM 33 CATALOG E-VLVI-CC004-E1 — December 2019 www.eaton.com 9

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Power amplifier-10

command signal (MP1) Deadband compensation Factory setting (% of max. spool stroke) - 25% 15% 10% - - 10% 10% 10% Zero adjustment (% of max. spool stroke) 0 - 50% - - - +/- 25% +/- 25% - - -

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Power amplifier-11

Type A Amplifer for proportaional control valves Wiring connections Amplifier models to Typical Valve Type Amplifier modelse: 513, 523, 525 Customer ’ protective ground connection. s NNote: If valves are fitted with the “B” type LVDT, the screen will be grounded at the valve end by the shell of the connector.

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Power amplifier-12

Type A Amplifer for proportaional control valves Typical input connection circuitry Customer ’s protective ground connection. Valve solenoid connections LVDT connections Protective ground: Connection not required if power supply conforms to VDE 0551/EN 60742/IEC 742 Pilot stage 1.  creened cables should be used for the command signals, the solenoid connections and the LVDT connections. S 2.  articular attention should be paid to the grounding of the screens as shown in the diagrams. P 3.  he screen on the LVDT cable needs to be grounded at both ends. An alternative method to prevent creating...

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Power amplifier-13

Type A Amplifer for proportaional control valves Installation dimensions in mm (inches) Plug-in Unit of 3U Height (IEC 297) M2.5 x 11 (0.43) long collar screws supplied with panel for fixing Model designation

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Power amplifier-14

Type A Amplifer for proportaional control valves Dedicated installation requirement for Type A card 5. Front panel indicator lights (LEDs) Wiring sizes Use 3-core screened cable ≥ 0.5 mm (20 AWG) per wire for signal and LVDT wiring. For wiring runs between amplifier and solenoid up to 50 meters (164 ft): EEA-PAM-523 and EEA-PAM-525 must have a wire cross-section of 1.5 mm2 (15 AWG); for all other models use wire of ≥ 1 mm2 (18 AWG) cross-section. Amplifiers may have some, or all, of the following LEDs, depending on amplifier type: Panel symbol Function indicated Normal working state Output enabled...

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Power amplifier-15

Valve connection table This table shows how the different valves have to be connected to the associated amplifier. Table 6. Value type Amplifier type Solenoid with LVDT or hydraulic A Solenoid without LVDT or hydraulic B Valve type Pilot stage LVDT Main stage LVDT

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Power amplifier-16

General description The EEA-PAM-5**-B-33 Eurocards are power amplifiers with a four-input (demand signal) module and ramp function generator with quadrant detection for separate adjustment of acceleration and deceleration. The type of EEA-PAM-5**-B-33 amplifier used depends on the type of proportional valve, see "Model Codes". Includes all features of "A" amplifiers 2 ramp times set by front-panel potentiometers; can be varied by external voltage signals 4 adjustable command pre-sets selectable by 24V logic signal Polarity of 10V reference voltage selectable by 24V logic signal CE electromagnetic...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.