Eaton® LifeSense® Master catalog, assembly, installation and service manual F:T*N Powering Business Worldwide

Table of contents General information Important safety information Lifesense safety precautions Section A A 3 A 4 Lifesense hose Part number nomenclature Lifesense ec502 Lifesense non-skive fittings Protective sleeve - heat shrink tubing Lifesense wired electronic components Lifesense wireless electronic components Lifesense hose assembly Hose assembly Lifesense wired system General information Part listing Wired system installation Hose replacement Diagnostic unit replacement Sensor replacement Wired troubleshooting guide Lifesense wireless system Lifesense wireless general information Wireless...

Important safetyinformation Warranty Current warranty information can be found at: www.eaton.com/hydraulics/warranty ik WARNING Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deadening and the ability to accommodate movement of connected components. However, hose lines require caution in use not only to provide long service, but also to guard against potentially dangerous failure. Important The user should carefully observe the precautions listed in this catalog or brochure, including the recommendations on the selection of hose...

LifeSense safety precautions GENERAL INFORMATION Safety first. Before you start... LIFESENSE COMPONENT SPECIFICATIONS LIFESENSE HOSE ASSEMBLY Install the hose assembly into the application utilizing standard hose routing practices. All wiring terminals should be properly insulated to prevent short circuits. All terminals should be of insulation grip design to provide a reliable connection and to prevent terminal fatigue. Terminals that are connected where moisture may be present should be of a moisture resistant design. Molded insulators for ring terminals should be used. Molded connectors/insulators...

GENERAL INFORMATION Part number nomenclature_____________________________________________________ B-6 LifeSense common components__________________________________________ B-7 – B-10 LifeSense wired electronic components _________________________________ B-11 – B-12 TECHNICAL DATA / FAQs ASSEMBLY EQUIPMENT LIFESENSE WIRELESS SYSTEM LIFESENSE WIRED SYSTEM LIFESENSE HOSE ASSEMBLY LifeSense wireless electronic components________________________________ B-13 – B-15 LIFESENSE COMPONENT SPECIFICATIONS Lifesense component specifications EATON LifeSense Installation and Service Manual E-HOOV-TI001-E2...

GENERAL LIFESENSE COMPONENT I LIFESENSE HOSE LIFESENSE WIRED LIFESENSE WIRELESS ASSEMBLY TECHNICAL INFORMATION^^ SPECIFICATIONS ASSEMBLY SYSTEM SYSTEM EQUIPMENT DATA / FAQs EC502-8 Base Hose Number/Hose Type Hose size (in 16ths of an inch) Base hose number The base hose number is simply the type of LifeSense hose you wish to order. Hose size These are the one or two digits after the base hose number. The hose size code follows industry standards and is the inner diameter of the hose in sixteenths of an inch. Metric equivalents are found within the hose specification charts. Hose length The hose...

LifeSense EC502 Two-wire braid hydraulic rubber hose Meets and exceeds 2SN, EN853 requirements # Part Number *4:1 burst to working pressure safety factor For fluid compatibility information refer to the Aeroguip or Weatherhead master catalogs Construction Tube: Synthetic rubber Reinforcement: Two-wire braid Cover: Synthetic rubber Operating temperature range Temperature ange -40°C to +100°C (-40°F to +212°F) Application • General hydraulics • Agricultural equipment - turf care • Vocational fleets - mobile refuse, mobile cement mixers • Manufacturing - stationary machining centers • Safety barriers...

GENERAL LIFESENSE COMPONENT I LIFESENSE HOSE LIFESENSE WIRED LIFESENSE WIRELESS ASSEMBLY TECHNICAL INFORMATION^^ SPECIFICATIONS ASSEMBLY SYSTEM SYSTEM EQUIPMENT DATA / FAQs Lifesense common componentsLifesense non-skive fittingsFemale ORS Swivel straight (FR) Fittings for use with hose: EC502 EATON LifeSense Installation and Service Manual E-HOOV-TI001-E2 October 2015

Female ORS Swivel 90°Short drop elbow (FRB) Fittings for use with hose: EC502 Part Number Female ORS Swivel 90°Long drop elbow (FRC) Fittings for use with hose: EC502 # Part Number TECHNICAL ASSEMBLY LIFESENSE WIRELESS LIFESENSE WIRED LIFESENSE HOSE LIFESENSE COMPONENT GENERALDATA / FAQs EQUIPMENT SYSTEM SYSTEM ASSEMBL^^^H SPECIFICATIONS INFORMATION EATON LifeSense Installation and Service Manual E-HOOV-TI001-E2 October 2015

GENERAL LIFESENSE COMPONENT I LIFESENSE HOSE LIFESENSE WIRED LIFESENSE WIRELESS ASSEMBLY TECHNICALINFORMATION^^ SPECIFICATIONS ASSEMBLY SYSTEM SYSTEM EQUIPMENT DATA / FAQs Protective sleeve - Heat shrink tubing Part Number *After shrinking Used on non-sensored end of a LifeSense hose assembly Construction • Black Polyolefin Features • Moisture-seal adhesive lined • Abrasion resistant EATON LifeSense Installation and Service Manual E-HOOV-TI001-E2 October 2015

Construction • Housing - Clear Ultem® material • Board size 3.25” x 4” dZ-HHld VSn-TTrfl IQSi/Ha • Deutsch sockets - stainless steel (DEUTSCH #462-201-20141) Hose diagnostic unit (HDU) Complies to: BS EN 61326-1:2006 (EMC Requirements) EN 13309: 2000 (Electromagnetic compatibility) ISO 13766: 2006 (Electromagnetic compatibility) EN ISO 14982: 2009 (Electromagnetic compatibility) Directive 2004/108/EC (Electromagnetic compatibility) Directive 2004/104/EC (EMC) Power harness • SXL SAE J128 • ATM two-amp fuse • 18 gauge wire Features • Flat, jacketed PVC • Resistant to oil, grease, acid and gasoline...

GENERAL LIFESENSE COMPONENT I LIFESENSE HOSE LIFESENSE WIRED LIFESENSE WIRELESS ASSEMBLY TECHNICAL INFORMATION^^ SPECIFICATIONS ASSEMBLY SYSTEM SYSTEM EQUIPMENT DATA / FAQs Part Number Lifesense wired electronic componentsSensor assembly Each sensor comes with a pre-cut length of protective sleeve. ‘Chassis profile • Housing - Nylon 6-6 • Material - Polyolefin • Hardware - Stainless steel EATON LifeSense Installation and Service Manual E-HOOV-TI001-E2 October 2015