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KBH-05 10 Series

KBH-05 10 Series
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KBH-05 10 Series

Product catalog summary
Introduction
The Eaton AxisPro KBH-05 10 Series is a high-performance servo proportional directional valve designed for controlling machine motions in both open and closed loop applications. It features embedded intelligence for simplified control, reducing machine build time and enhancing reliability through predictive maintenance capabilities.
General Description
The AxisPro valves utilize KBH servo proportional valve technology, offering high dynamic performance suitable for closed-loop control applications. They include diagnostic capabilities and can be configured for various control modes using Eaton’s Pro-FX Configure software.
Specifications
The valve is available in two levels: Level 1 for basic control and Level 2 with network-enabled features and on-board motion control. It supports analog command inputs and digital communications via CANopen. The valve can be configured for different command signals and control modes, including position, speed, and force control.
Model Code
The model code provides detailed configuration options, including valve type, spool/sleeve details, pilot supply, command signal, and electrical connection. Customization for specific applications is possible using the Pro-FX software.
Spool Sleeve Details
The document outlines various spool types and their flow characteristics, including symmetric and asymmetric options. Flow rates and pressure drops are specified for different spool configurations.
Performance Curves
Performance curves illustrate the flow rates and pressure drops for different spool types under various command signals, helping to understand the valve's operational limits and capabilities.
Operating Data
Connector details are provided for the 7-pin plug, M12 5-pin CAN connector, and M12 8-pin external sensor ports. The document specifies pin descriptions and notes on ensuring EMI protection. Diagnostic LED indicators are included for power, CAN error, CAN run, diagnostic, and status. The valve operates with fluid at 32 cST and 40°C, ensuring electromagnetic compatibility by complying with IEC61326-2-1 standards.
Specifications
The valve operates in voltage mode (±10V DC) and current mode (4 to 20 mA) with an output impedance of 10 kΩ. It features a power stage PWM frequency of 20 kHz and a flow gain reproducibility of ≤5% at factory settings. The valve is protected against reverse polarity and operates within an ambient temperature range of -0°C to +70°C. The power supply requirement is 24V DC with a maximum current of 3.7A.
Command Signal and Sensor Resolution
The command signal operates in voltage mode with a range of –10V to +10V DC and a 13-bit resolution. The sensor resolution for external sensor ports is 12-bit with a 4-20 mA range. Integrated sensors provide pressure and temperature readings with specified accuracies.
Environmental and Physical Characteristics
The valves are rated for continuous duty with a hysteresis of <0.4%. They are IP65 and IP67 rated for environmental protection. The mass of the valves varies depending on the presence of a pressure reducer.
Software Information
The KBH1 and KBH2 models offer various control and configuration options, including analog commanded spool control and CANopen compliant control modes. The software is compatible with Eaton Pro-FX and supports various CANbus adapters.
Electrical Information
Wiring connections are made via a 7-pin plug, with specific recommendations for cable sizes and grounding practices to ensure electromagnetic compatibility. Detailed wiring diagrams are provided for both voltage and current input modes.
Installation Dimensions
Detailed installation dimensions are provided for the KBH1-05 and KBH2-05 models, with and without pressure reducers and pilot sensors. The mounting surface interface conforms to ISO 4401 standards.
Fluid Cleanliness
Proper fluid condition is crucial for the longevity and performance of hydraulic components and systems. The hydraulic fluid must maintain a balance of cleanliness, materials, and additives to prevent component wear, high viscosity, and air inclusion. Recommended ISO cleanliness levels are 17/15/12 at 2 μm, 5 μm, and 15 μm. Lower cleanliness codes extend component life.
Hydraulic Fluids
The materials and seals in these valves are compatible with antiwear hydraulic oils and aryl phosphate esters. The operating viscosity range is 500 to 13 cSt (2270 to 70 SUS), with a recommended range of 54 to 13 cSt (245 to 70 SUS).
Installation
Proportional valves can be mounted in any position, but solenoids should remain full of hydraulic fluid in demanding applications. Proper installation ensures the tank and drain ports keep the valves full after system start-up.
Service Information
Products are factory preset for optimal performance. Disassembling critical items can disrupt these settings. Repairs should be conducted at Eaton repair centers, where products will be refurbished and retested. Field repairs are limited to seal replacements.
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Catalog excerpts

KBH-05 10 Series-1

Eaton Servo-Performance Proportional Directional Valve AxisPro WlT'N Powering Business Worldwide

 Open the catalog to page 1
KBH-05 10 Series-2

Introduction General Description Typical Section View 3 Spool Sleeve Details 6 Pressure and Minimum Flow Rates 7 AxisPro™ is a game changing machine control valve. Its embedded intelligence simplifies traditionally complex control practices. Plug and play design reduces machine build time, and its ability to predict potential maintenance issues increases machine reliability. AxisPro level 1 KBH valves, can be used to control machine motions in open loop or closed loop control applications. The valve receives its analog command input on the 7-pin, main, connector from an external axis control...

 Open the catalog to page 2
KBH-05 10 Series-3

General Description Unique benefits from AxisPro Built on the proven KBH servo Proportional Valve technology, Eaton’ s new AxisPro™ Proportional Valve provides a range of controls capability in a modular design. These solenoid operated proportional valves offer high dynamic performance which enables them to be used in closed-loop control applications. Reliable, extended uptime is enabled by valve and systems diagnostics capability. LED lens provides on-valve diagnostics information for level-1 valves. Access to systems and machine health data can be made available via CANopen networked valves...

 Open the catalog to page 3
KBH-05 10 Series-4

Model Code 5 Valve Special Feature KBH – Two stage servo performance proportional valve with integral amplifier and electronic feedback 1 – 10V voltage feedback ± signal 2 – 4-20mA current feedback signal TS – Internal supply without pressure reducer ES – External supply without pressure reducer TX – Internal supply with pressure reducer EX – External supply with pressure reducer 01 – 2C95N - overlapped, P,A,B,T blocked 02 – 5C97N - zero lapped; 03 – 33C80N - P blocked, A & B to tank 04 – 2C90N60 - overlapped, P,A,B,T blocked, asymmetric 05 - 5C90N55 - zero lapped, asymmetric 06 – 33C80N50 -...

 Open the catalog to page 4
KBH-05 10 Series-5

|~4 2 - Level 1 plus Network enabled and DS408 control modes |~8T| Command Signal 1 - +/- 10V voltage command signal Note: Command signal is shipped with 1 configuration. You may configure to other command signal options using Pro-FX: Configure software. 2 - 4-20mA current command signal 3 - +/- 10mA current command signal 4 - +/- 15mA current command signal 5 - +/- 20Ma current command signal 9 - Command over Fieldbus | 9 | Monitor Output 1 - ±10V voltage feedback signal Note: Monitor Output is shipped with 1 setting. You may configure to other monitor signal options using Pro-FX: Configure...

 Open the catalog to page 5
KBH-05 10 Series-6

Spool Sleeve Details Main-stage spool Hydraulic symbol Description SIZE 5 Overlapped, all ports block Critically lapped Overlapped, all ports block Critically lapped Overlapped, all ports block Flow Symmetric ℓ∕min@ ∆10 bar EATON AxisPro Proportional Two-Stage Directional Valve KBH*-05 E-VLPO-TT00

 Open the catalog to page 6
KBH-05 10 Series-7

Spool Symbols Application Notes 1. Main-Spool Options Spools shown are meter-in/ meter-out types. Center-condition options are type 5C. 2. Internally Piloted Models Differ from detailed symbols above by omission of plug A and the blocking of port X by the mating surface. 3. Internally Pilot Drain Models Differ from detailed symbols above by omission of plug B and blocking of port Y by the mating surface. Spool Types and Flow Ratings Symmetric Spools Base line pressure drop Ap 5 bar (72 psi) per metering flow path, e.g. B to T. For actual maximum flow refer to power capacity envelope curves. Note:...

 Open the catalog to page 7
KBH-05 10 Series-8

Performance Curves Flow again At Øp = 5 bar (72 psi) per metering (e.g.P-A), with flow through P-A-B-T or P-B-A-T Percentage command signals applicable for positive and negative values of command signal. ØpX At other Øp values, flow rates approximate to: Q = Q X where Q = Datum flow rate Øp = Pressure drop at datum flow rate Øp = Required p Limited by valve power capacity. Flow rate – L/min Refer to curves on page 9 Valve Pressure drop – bar POWER CAPACITY ENVELOPE Flow through P-A-B-T or P-B-A-T FREQUENCY RESPONSE, TYPICAL For an amplitude of 50 ± 25% of rated flow (ISO 10770-1) 01 spool measured...

 Open the catalog to page 8
KBH-05 10 Series-9

KBH *-05 Flow rate - Ipm Axis Tit|e Flow rate - >Pm EATON AxisPro ProportionalTwo-Stage Directional Valve KBH*-05 E-VLPO-TT002-E2 January 2020 9

 Open the catalog to page 9
KBH-05 10 Series-10

Connector Details Description Power supply positive (+) Power supply 0V and current command return Not connected (Field 8 = C,E) Valve enable (Field 8 = H,R) Command signal (+V or current in) Command signal (-V or current GND) Output monitor Protective earth Note: Present at location 1 of the electronics enclosure (see figure 1 below). To ensure EMI protection use only metal shielded mating connectors. Mating 7-pin (connector) is Eaton part number 934939 M12 8-pin External Digital Sensor 6 M12 8-pin External Analog Sensor Port 6 5 1 Speed Sensor Inputl Note: Present at location 2 and 4 of the...

 Open the catalog to page 10
KBH-05 10 Series-11

Data is typical, with fluid at 32 cST (150 SUS) and 40°C (104°F) EATON AxisPro ProportionalTwo-Stage Directional Valve KBH*-05 E-VLPO-TT002-E2 Januar

 Open the catalog to page 11
KBH-05 10 Series-12

KBS*-05 Valves (all valves) Relative duty factor Hysteresis Mass: kg (Ib) approx. Valves with pressure reducer Valves without pressure reducer Environmental Step response: Step, % Flow 0% to 100%, 100% to 0% 10% to 90%, 90% to 10% 10% to -10%, -10% to 10% 25% to 75%, 75% to 25% Parts Information: Interface Seal Kits Mating Electrical 7-pin Connector 10 kg (23 Ib) approx 9 kg (20 Ib) approx IP65 and IP67 rated when using a similarly rated connector Location 2, 3, 4 and 5 connectors have IP65 and IP67 rated shipping covers KBS*-05_ EATON AxisPro ProportionalTwo-Stage Directional Valve KBH*-05 E-VLPO-TT002-E2...

 Open the catalog to page 12
KBH-05 10 Series-13

Software Information KBH1 • Analog commanded spool control. - drive force/pressure control (DFPC/DFP). • Analog command source configuration options. - drive position control DPC). ( • Monitor output signal configuration options. - drive pressure/flow control (Eaton DPQ). • Enable input signal enable/disable option. • CANopen DSP306 compliant electronic data sheet (EDS). • Diagnostic configuration options. • Optional White Space • Sensor port configuration options. Configurable position, Speed, Pressure, Force and SSI Sensors. • Optional Pilot Pressure Sensors • CANopen DS408 compliant control...

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.