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Higher pressure. Higher performance. Beyond SAE certified.

Higher pressure. Higher performance. Beyond SAE certified.
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Higher pressure. Higher performance. Beyond SAE certified.

Product catalog summary
Overview: Eaton's Steel Adapters Catalog presents a wide range of high-performance steel adapters, emphasizing improved pressure capabilities and corrosion resistance. The catalog integrates Aeroquip™ and Weatherhead™ adapters into a unified Eaton-branded product line, offering up to 35% more configurations.
Key Features:
  • High Pressure Performance: Eaton adapters, when paired with Eaton hoses and fittings, can achieve operating pressures up to 50% higher than SAE ratings.
  • Dura-Kote™ Plating: Provides up to 1,000 hours of corrosion resistance, significantly exceeding the SAE standard of 72 hours, reducing equipment downtime and replacement costs.
  • Warranty and Packaging: Eaton adapters come with a 5-year warranty and improved packaging with thread caps to prevent damage during shipping.
Product Line Expansion: The catalog details the expanded range of Eaton adapters, including brass adapters and metric tube fittings, each designed for specific applications such as hydraulic systems and air brakes.
Ordering and Identification:
  • Part Number System: Eaton provides a simplified cross-reference tool for transitioning from former Weatherhead and Aeroquip part numbers to new Eaton-branded numbers.
  • Measurement Tools: Guidance on using calipers and gauges for accurate measurement of connectors and threads is included.
Additional Products:
  • Brass Adapters: Made from durable UNS C36000 brass, offering excellent corrosion resistance.
  • Metric Tube Fittings: Available in various configurations, meeting DIN 2353 and ISO 8434-1 standards.
  • STC Snap-To-Connect: Threadless connectors providing leak-free, easy installation in confined spaces.
Technical Specifications: Detailed charts and instructions for identifying and measuring thread sizes, sealing surface angles, and non-threaded connections are provided to ensure proper selection and installation of adapters.
Specifications: The document provides detailed specifications for Eaton steel adapters, including dimensions and pressure ratings for various thread styles and hose fitting connections. It includes tables with maximum working pressures for different dash sizes and connection types, such as SAE, BSP, and DIN standards.
Pressure Performance: Pressure ratings are provided for different thread styles, including SAE 37°, ORB, and Code 61/62 flanges. The document emphasizes that the maximum dynamic working pressure is determined by the weakest component in the assembly.
Materials and Design: The document discusses the importance of material selection, noting that low carbon steel is commonly used, but other materials like medium carbon steel or heat-treated materials can support higher pressures.
Dynamic vs. Static Operating Pressure: Guidelines for adjusting pressure ratings based on dynamic and static conditions are provided.
Assembly Instructions: Instructions for assembling pipe threads and ORS tube fittings emphasize proper alignment and lubrication.
Recommendations: Recommendations for wall thickness and material specifications for hydraulic tubing are provided, with references to SAE standards.
Key Tables and Charts: Numerous tables detail pressure ratings, torque values, and recommended wall thicknesses for different applications.
Specifications and Procedures:
  • Torque Values: Ensure nuts are tightened to the recommended torque value.
  • Cutting and Deburring: Tubing should be cut square and deburred.
  • Cleaning: Clean all dirt and grit from the tube before assembly.
Assembly Instructions:
  • Versil-Flare Tube Fitting: Deburr and clean the tube, slide the nut and ferrule, lubricate mating surfaces, and tighten the nut to specified turns.
  • SAE 37° Flare Type Tube Fitting: Use SAE J524 or J525 tubing, cut and deburr the tube, flare the tube end, lubricate, and assemble using specified torque values.
  • Adjustable SAE O-Ring Boss: Ensure proper positioning of the O-Ring and back-up washer, lubricate, and tighten to specified torque.
Ordering and Part Numbers:
  • Adapter Part Numbers: Consist of a base number followed by size designation.
  • ORS Adapters: Feature a half dovetail groove design for O-Ring retention.
  • Material Designation: Steel is standard, with other materials available by specifying a material designator.
Additional Information:
  • Loctite Vibra-Seal 516: A non-hardening thread sealant with resistance to vibrational loosening and solvents.
  • O-Rings: Available in various materials with specific operating temperature ranges.
Configuration Index: Detailed part numbers and configurations are provided for various adapter types.
Overview: This document provides detailed specifications for Eaton steel adapters, focusing on various types of pipe connections including NPTF and NPSM threads.
Specifications: The document lists multiple adapter types, each with specific thread configurations and dimensions.
Procedures and Recommendations: The document emphasizes that these adapters are not rotating unions or swivel joints, and misuse should be avoided.
Tables and Data: Extensive tables list the dash sizes, thread specifications, and dimensions for each type of adapter.
Critical Information: The document highlights the importance of selecting the correct adapter type and size to ensure compatibility and prevent leaks or failures in piping systems.
Overview: This document provides detailed specifications and ordering information for Eaton steel adapters, including various types of SAE O-Ring boss to SAE 37° flare adapters, split flanges, and O-Ring kits.
Specifications: The document lists multiple series of steel adapters, each with specific dash sizes, tube outer diameters, thread sizes, and dimensions.
Materials and Availability: Adapters are available in both steel and stainless steel, with specific part numbers for ordering.
Split Flanges: Eaton offers split flange kits in both standard pressure (code 61) and high pressure (code 62) series.
Ordering Information: To order, determine the dash size and code, select the appropriate O-Ring for fluid compatibility, and use the kit number provided.
O-Ring Kits: The document details O-Ring seal kits, including part numbers for individual O-Rings and bonded seals.
Key Data: Tables throughout the document provide critical data on dimensions, thread sizes, and torque specifications for various adapter and flange configurations.
Overview: The document provides detailed specifications and configurations for Eaton steel adapters, focusing on metric to SAE 37° flare connections.
Specifications: The document lists adapters with their dash sizes, tube outer diameters (O.D.), thread types (T1 and T2), and dimensions (A and Rø).
Key Sections:
  • Metric to SAE 37° Flare: Includes adapters with various thread configurations and dimensions.
  • SAE 37° Flare to Metric: Details adapters with O-ring port connections.
  • BSPP and BSPT to SAE 37° Flare: Provides specifications for adapters connecting BSPP/BSPT threads to SAE 37° flare.
  • Ermeto Fittings (7000 Series): Describes high-pressure fittings designed for leak-proof connections.
Material and Standards: The adapters are made from carbon steel with zinc trivalent plating, conforming to ASME and SAE standards.
Ordering Information: Instructions are provided for ordering complete assemblies or individual components.
Overview: The document provides detailed technical specifications and assembly instructions for Eaton's 7000 series Ermeto hydraulic flareless tube fittings.
Specifications: The 7000 series fittings utilize a unique Ermeto design principle that ensures a positive seal.
Presetting and Assembly Procedures: The document outlines a step-by-step procedure for presetting the sleeve on the tubing.
Installation Instructions: After presetting, the tube assembly is inserted into the Ermeto fitting seat.
Performance and Pressure Ratings: The document provides pressure ratings for Ermeto fittings under various surge conditions.
Components and Dimensions: Detailed tables list the dimensions and part numbers for various components.
Recommendations: For optimal performance, it is recommended to consult with an Eaton representative for engineering assistance.
Product Specifications: The document lists various metric tube fitting components with specific dimensions.
Reference Material: For detailed information on metric tube fitting components, refer to the Walterscheid master catalog.
Trademark Information: Eaton is a registered trademark, and all other trademarks mentioned are the property of their respective owners.
Contact Information: Contact details for Eaton Hydraulics Group in the USA, Europe, and Asia Pacific are provided.
Publication Details: The document was published in August 2020 and is identified as Document No. E-MEAD-CC002-E.
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Catalog excerpts

Higher pressure. Higher performance. Beyond SAE certified.-1

Eaton Steel Adapters Catalog Higher pressure. Higher performance Beyond SAE certified. Powering Business Worldwide

 Open the catalog to page 1
Higher pressure. Higher performance. Beyond SAE certified.-2

Higher pressure. Higher performance. Beyond SAE certified. Eaton expands your possibilities. One Eaton-branded steel adapter product line with up to 35% more configurations. As one of the most trusted brands for quality, dependability, and service, we’re further evolving our steel adapter’s portfolio to deliver you even greater options along the highest performing, most reliable adapters in the market. By merging the Aeroquip™ and Weatherhead™ adapters into one Eaton-branded product line, you now have access to more adapter configurations ‑ up to 35% more - to help meet your next design challenge....

 Open the catalog to page 2
Higher pressure. Higher performance. Beyond SAE certified.-3

Eaton adapter part numbers made simple. Finding and cross-referencing Finding the new Eaton adapter number is easy using the cross reference tool on EatonPowerSource.com Just type in the former Weatherhead and Aeroquip part numbers or competitive products to find the new Eaton-branded part number. How to read Eaton adapter part numbers How to order Eaton adapters Adapter part numbers Ordering adapters Adapter part numbers consist of a base number followed by a size designation. If the part number contains a “T” character between the base number and size designator, the first size designator signifies...

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Higher pressure. Higher performance. Beyond SAE certified.-4

Eaton Brass Adapters Precision-machined, SAE-approved Eaton brass adapters are manufactured out of durable UNS C36000 brass. This provides outstanding corrosion resistance for a variety of applications from air brake to hydraulic and pneumatic systems. Large, uniform wrench pad areas have standard dimensions for easy assembly and disassembly using standard open-end wrenches. Some of the available brass adapters include: • SAE 45° flare • Pipe • Air brake • Polyline flareless • Selfalign • Drain cocks • Valves • Molded tube compression • Plastic tubing • And many more Check out our complete portfolio...

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Higher pressure. Higher performance. Beyond SAE certified.-5

Steel adapters Application data How to identify fluid connectors. . . . . . . . . . . . . . 2 Thread size chart. . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to measure non-thread connectors . . . . . . . 4 Connections American connections . . . . . . . . . . . . . . . . . . . . . 4 ISO Connections. . . . . . . . . . . . . . . . . . . . . . . . . . 7 German connections. . . . . . . . . . . . . . . . . . . . . . . 9 French connections. . . . . . . . . . . . . . . . . . . . . . . 12 British connections. . . . . . . . . . . . . . . . . . . . . . . 12 Japanese connections . . . . . . ....

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Higher pressure. Higher performance. Beyond SAE certified.-6

Steel adapters Fluid connectors identification Fluid connectors identification Measuring Tools: A seat angle gauge, thread pitch gauge and an I.D./O.D. caliper are necessary to make accurate measurements of commonly used connectors. Eaton offers a unique new caliper than offers the capabilities of both a caliper and a seat angle gauge in one unit. I.D./O.D. Angle gauge caliper Thread pitch gauge How to measure sealing surface angles Female connections are usually measured by inserting the gauge into the connection and placing it on the sealing surface. If the centerlines of the connection and...

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Higher pressure. Higher performance. Beyond SAE certified.-7

Steel adapters Thread size chart Thread size chart The following chart is intended as a quick reference guide for thread size by dash size. Dash size Through hole dimensions All dimensions are nominal. In jump size bodies, the minimum through hole dimensions will correspond to the smallest dash size. Dash size

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Higher pressure. Higher performance. Beyond SAE certified.-8

Non-threaded connections, American connections Four bolt flange First measure the port hole diameter using the caliper. Next, measure the longest bolt hole spacing from center-to-center or measure the flange head diameter. Staplok Measure the male diameter with the O.D. portion of the caliper. Measure the female half by inserting the I.D. portion of the caliper into the through hole. Most fluid piping system sizes in the United States are measured by dash numbers. These are universally used abbreviations for the size of the component expressed as the numerator of the fraction with the denominator...

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Higher pressure. Higher performance. Beyond SAE certified.-9

American connections American connections SAE 37° J514 hydraulic SAE J1926 straight thread O-Ring boss (ORB) This port connection is recommended by the NFPA for optimum leakage control in medium and high pressure hydraulic systems. The male connector has a straight thread and an O-Ring. The female port has a straight thread, a machined surface (minimum spotface) and a chamfer to accept the O-Ring. The seal takes place by compressing the O-Ring into the chamfer. The threads hold the connection mechanically. This connection is very common in fluid power systems. Both the male and female halves...

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Higher pressure. Higher performance. Beyond SAE certified.-10

American connections Inch size This connection is frequently used in automotive systems. The male connector can either be a 45° flare in the tube fitting form or a 42° seat in the machined adapter form. The female has a straight thread with a 42° inverted flare. The seal takes place on the flared surfaces. The threads hold the connection mechanically. This is a radial O-Ring seal connection developed in Germany and commonly used for hydraulic application in underground mines. The male contains an exterior O-Ring and backup ring, plus a groove to accept the "staple". The female has a smooth bore...

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Higher pressure. Higher performance. Beyond SAE certified.-11

American connections and ISO connections American connections How to measure 4-Bolt Flange First measure the port hole diameter using the caliper. Next, measure the longest bolt hole spacing from center-to-center (Dimension "A") or measure the flanged head diameter. ISO 6149 Port and Stud Ends with ISO 261 Threads and O-Ring Seal y<&- o A o This connection is commonly used in fluid power systems. There are two pressure ratings. Code 61 is referred to as the "standard" series and Code 62 is the "6000 psi" series. The design concept for both series is the same, but the bolt hole spacing and flanged...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.