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Eaton Hydraulics
Fluid Conveyance Master Catalog

Fluid Conveyance Master Catalog

Product catalog summary

Overview: The Eaton EMEA Fluid Conveyance Master Catalog provides detailed information on fluid conveyance products, including hydraulic hoses, thermoplastic hoses, air conditioning hoses, Teflon hoses, and related accessories. It is structured to guide users through product specifications, safety information, and installation procedures.

Key Sections:

Application Data: Contains safety information, guidelines for hose selection, installation procedures, and a numbering system for easy identification. Emphasizes adherence to recommended practices for safety and reliability.
Premium Hydraulic Hose: Details various constructions such as wire braid and spiral, highlighting applications and benefits like abrasion and temperature resistance.
Standard Hydraulic Hose: Covers standard options suitable for general hydraulic applications.
Specialty Hydraulic Hose: Focuses on hoses for specific applications, including railway and high-pressure environments.
Thermoplastic Hose and Tubing: Information on medium to very high-pressure hoses and tubing, including non-conductive options for electrical safety.
Air Conditioning and Teflon Hose: Details on hoses for air conditioning systems and Teflon hoses known for chemical resistance and flexibility.
Accessories and Assembly Equipment: Lists accessories like sleeves, clamps, and seals that enhance hose performance and safety.

Safety and Installation: Stresses the importance of proper hose installation and routing to prevent failures and ensure longevity. Warns against using non-Eaton components.

Technological Innovations: Highlights Eaton's DURA-KOTE™ and DURA-SEAL™ technologies for corrosion protection and leakage prevention.

Digital Resources: Introduces Eaton's PowerSource platform for accessing product information and support globally.

Hose Installation Considerations: Proper installation requires attention to factors like length changes, bend radius, temperature protection, and avoiding twisting.

Hose Maintenance: Hoses should be stored in a dry place and inspected regularly. Maintenance neglect can lead to failures.

Ordering Instructions: Orders should use correct Eaton part numbers. Dash sizes indicate nominal size in 16ths of an inch.

Warnings and Cautions: Ensure compliance with current manufacturing and technical documentation.

Hose Selection Guidelines: Consider pressure, temperature, fluid compatibility, size, routing, environment, and mechanical loads.

Installation Guidelines: Pre-installation inspection is crucial. Follow assembly instructions and ensure proper hose movement.

Maintenance Program: Regular maintenance is essential. Store hoses properly, conduct inspections, and perform functional tests.

Numbering System: Hoses are ordered by specifying lengths in millimeters or meters.

Agency Listings: Various hose types are listed with specifications and agency approvals.

Hose Selection and Fluid Compatibility: Provides a guide on hose selection based on fluid compatibility with a detailed chart categorizing fluids and their compatibility with hose materials.

Fluid Specifications: Lists various fluids used in hydraulic systems.

Hose Selection: Guidelines for selecting hoses based on flow capacities and pressure drops.

Pressure Drop: Measured in milibar per meter of hose length without fittings.

Hose Routing and Installation: Recommendations include allowing for length changes, avoiding twisting, and protecting from heat.

Failure Analysis: Outlines common causes of hose failures and provides symptoms and causes for various failure scenarios.

Recommendations: Suggests consulting with distributors for hose selection and utilizing Eaton's training materials.

Hose Failure Analysis and Recommendations: Details symptoms and causes of hose failures and provides recommendations for prevention.

Fluid Connectors and Measurement Tools: Use tools like seat angle gauges and thread pitch gauges for accurate measurements.

Corrosion Protection Technologies: DURA-KOTE™ and DURA-SEAL™ offer superior protection and durability.

Safety and Product Warnings: Follow guidelines for hose and fitting selection to prevent failures.

Installation and Security: Flexible hoses should be installed to allow bending rather than twisting.

Maintenance: Regular maintenance is crucial to extend the lifespan of hoses.

Hose Selection and Specifications: Hose lengths should be ordered in specified millimeters or meters.

Specifications: Outlines temperature classifications for different types of hoses and fluids.

Procedures: Recommended to perform tests on the actual fluid intended for use.

Standards and Recommendations: Stresses the importance of not exceeding recommended temperatures.

Compatibility and Limitations: Tables show compatibility of various fluids with different hose materials.

Key Data from Tables: Lists fluids and their compatibility with hose classifications.

Critical Information: Adhere to maximum service temperatures recommended by fluid manufacturers.

Selection and Installation of Hoses: Ensure extra length in installations to accommodate length changes under pressure.

Failure Analysis: Frequent hose failures require identifying and addressing the root cause.

Symptoms and Causes of Hose Failures: Details symptoms and causes of hose failures.

Specifications: Outlines various types of specialty hoses, including their construction, temperature range, and applications.

Procedures: For hoses used with gases above 17.5 bar, the rubber cover must be perforated.

Standards and Approvals: Hoses meet various standards ensuring suitability for industrial applications.

Recommendations: Use the appropriate hose type based on specific application requirements.

Key Data from Tables: Provides detailed specifications for each hose type.

Critical Information: Ensure hoses used with gases above 17.5 bar are perforated.

Overview: The document provides detailed specifications and applications for various types of hoses used in fuel, lubricating oils, and air transmission oil cooler applications.

Specifications: Hoses are constructed with materials like AQP elastomer and aramid braid reinforcement.

Applications: Suitable for engine fuel systems, low-pressure oil applications, and transmission oil cooler applications.

Standards and Certifications: Hoses meet various standards and certifications.

Key Considerations: Rubber-covered hose styles for gases above 17.5 bar must be perforated.

Data Summary: Includes tables listing part numbers, hose dimensions, and pressure ratings.

Overview: The document details various types of thermoplastic hoses, their specifications, applications, and features.

Specifications: Lists several hose models with specific dimensions and pressure ratings.

Construction: Hoses are constructed with materials like polyamide or polyester core tubes.

Temperature Range: Operate within a temperature range of -40°C to +100°C.

Applications: Used in general hydraulics, access platforms, and material handling.

Features: Include high chemical resistance and flexibility at low temperatures.

Approved Fittings: Provides examples of approved fittings for each hose model.

Overview: The document provides detailed specifications and applications for various types of high-pressure hoses.

Specifications: Hoses meet various SAE standards and are designed with different core materials.

Applications: Suitable for general hydraulic systems and rescue equipment.

Features: Include long life for impulse cycling and UV resistance.

Technical Data: Includes tables with detailed technical data for each hose type.

Approved Fittings: Lists approved fittings for each hose type.

Overview: The document details various types of hoses and tubing used in industrial applications.

1. Thermoplastic Hoses: Used in CNG refueling dispensers and high-pressure CNG lines.

2. Grease Lubrication Hose: Suitable for hand-held grease guns and central lubricating systems.

3. Thermoplastic Tubing: Used in pneumatic instrumentation lines and low-pressure hydraulic supply lines.

4. Air Conditioning Hose: Designed for air conditioning systems.

Key Features: Emphasizes flexibility, durability, and compliance with international standards.

Overview: The document details various types of hoses used in air conditioning, refrigeration, and other industrial applications.

1. Hose Specifications: Lists several hose series with specific construction and temperature ranges.

2. Accessories: Includes protective coil sleeves and steel protective coil springs.

3. Key Features: Hoses exceed relevant SAE performance standards.

Overview: The document provides detailed specifications and applications for various protective sleeves and accessories for hoses.

Specifications: Lists protective accessories like plastic protective coil springs and firesleeves.

Procedures: Installation of Guardian Sleeve involves selecting the correct sleeve part number and securing it with metal banding.

Standards and Recommendations: Includes Flaretite Seals for SAE 37˚ connections.

Accessories: Lists support clamps for supporting hoses in long runs.

Data Tables: Includes tables listing part numbers and sleeve inner diameters.

Overview: The document is the Eaton Hose Master Catalogue, detailing various hose parts and accessories.

Specifications: Lists numerous hose part numbers and their specifications.

Accessories: Includes a section on accessories like steel protective coil springs and nylon abrasion sleeves.

Technical Notes: Emphasizes that changes to products and information are reserved.

Contact Information: Eaton Hydraulics Group Europe is located in Morges, Switzerland.

Legal and Trademark Information: Eaton is a registered trademark, and all other trademarks are the property of their respective owners.

Catalog excerpts

Eaton EMEA Fluid Conveyance Master Catalog l he new standard for fluid conveyance F:T*N Powering Business Worldwide

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Premium high temperature hose Application data Premium hydraulic hose Premium low temperature hose Standard hydraulic hose 1 Wire braid construction FC510. . . . . . . . . . . . . . . 103 2 Wire braid construction GH195 . . . . . . . . . . . . . . 104 Spiral construction EC525. . . . . . . . . . . . . . . . . . . . 105 Specialty hydraulic hose 1 Wire braid construction EC110. . . . . . . . . . . . . . . . 110 1 Wire braid construction EC115. . . . . . . . . . . . . . . . 111 2 Wire braid construction EC210 . . . . . . . . . . . . . 112 . . 2 Wire braid construction EC215 . . . . . . . . . . ....

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Thermoplastic hose Medium pressure 3CH0. . . . . . . . . . . . . . . . . . . . . Medium pressure 3DH0. . . . . . . . . . . . . . . . . . . . . Non-Conductive medium pressure 37AL. . . . . . . . Non-Conductive medium pressure 3740 . . . . . . . . . Medium pressure 37B0 . . . . . . . . . . . . . . . . . . . . . High pressure hose 3R80. . . . . . . . . . . . . . . . . . . . Non-Conductive high pressure hose 3E80. . . . . . . High pressure hose 3800. . . . . . . . . . . . . . . . . . . . Constant pressure hose 31CT . . . . . . . . . . . . . . . . Constant pressure hose 3TB0 . . . . . . . . . . ....

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Application data Application data Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selection and Installation . . . . . . . . . . . . . . . . . . . . . Numbering system. . . . . . . . . . . . . . . . . . . . . . . . . . Agency listings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose dash size to max operating pressure . . . . . . . . Hose fitting pressure charts. . . . . . . . . . . . . . . . . . . Fluid compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . Flow capacities....

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Aeroquip provides confidence in hose assembly, corrosion and leakage protection. Eaton Hydraulics’ POWERSOURCE® Anytime. Anywhere. Any Device. Eaton’s single-site digital customer experience empowers buyers and sellers of Eaton Hydraulic products across the globe in several languages. The power of PowerSource is now available to all users for optimal viewing – on any device, with one click: www.EatonPowerSource.com Visit www.EatonPowerSource.com DURA-KOTE™ plating technology DURA-SEAL™ technology Hose fittings that will now offer 3x the corrosion protection on carbon steel fittings as compared...

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Important safety information Assembly product warning and How to order Eaton's Aeroquip hose and fitting assembly product warning Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deafening and the ability to accommodate movement of connected components . However, hose lines require caution in use not only to provide long service, but also to guard against potentially dangerous failure . Important The user should carefully observe the precautions listed in this catalog, including the recommendations on the selection of hose and fittings...

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Selection, installation and maintenance of hose and assemblies The following recommendations on selection, installation and maintenance of hose assemblies were established by the SAE in 1991. Please read these general instructions carefully. More detailed information on many of these subjects is covered in this catalog 1. Scope Hose (also includes hose assemblies) has a finite life and there are a number of factors which will reduce its life This recommended practice is intended as a guide to assist system designers and/or users in the selection, installation, and maintenance of hose The designers...

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Hose selection General hose selection information Inspection Prior to installation, a careful examination of the hose must be performed. All components must be checked for correct style, size and length. In addition, the hose must be examined for cleanliness, I.D. obstructions, blisters, loose cover, or any other visible defects. Selection, installation and maintenance of hose and assemblies The following recommendations on selection, installation and maintenance of hose assemblies were established by the SAE in 1991. Please read these general instructions carefully. More detailed information...

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Numbering system Cut length hose Cut lengths of hose should be ordered as shown below by specifying lengths in mm . For numeric part numbers: 2651 - 10 - 00484 Hose type Hose size (in 16th of an inch) ■ Cut length (in millimeters) - Bulk hose Bulk hose that is produced as fix lengths should be ordered by specifying lengths in meters as shown below: GH681 - 24 MT46 Hose type Hose size Coil length in meter For alpha-numeric part numbers: FC300 - 08 - 00484 Hose type Hose dash size Cut length (in millimeters) Hose assembly length Nominal bore over 25 and including 50 Tolerance EATON HOSE MASTER...

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EATON HOSE MASTER CATALOGUE E-HOHP-CC002-E — December 2019 www.eaton.com

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EATON HOSE MASTER CATALOGUE E-HOHP-CC002-E — December 2019 www.eaton.com 11

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Hose selection Hose dash size to maximum operating pressure Hose dash size to maximum operating pressure Hose tube ID chart 1. Synthetic rubber 2. PTFE 3. Thermoplastic 4. AQP 5. Special application hose 6. EPDM This table is intended as a guide in the selection of hose by maximum operating pressure. It is not a guarantee. Final selection is further dependent on fluid and ambient temperature,concentration of fluid, intermittent or continuous exposure, etc. For further details on a specific hose see the respective catalog pages or contact Eaton. Hose part number Hose tube Abrasion resistant Abrasion...

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Hose tube ID chart 1. Synthetic rubber 2. PTFE 3. Thermoplastic 4. AQP 5. Special application hose 6. EPDM Hose dash size to maximum operating pressure This table is intended as a guide in the selection of hose by maximum operating pressure . It is not a guarantee . Final selection is further dependent on fluid and ambient temperature,concentration of fluid, intermittent or continuous exposure, etc . For further details on a specific hose see the respective catalog pages or contact Eaton . EATON HOSE MASTER CATALOGUE E-HOHP-CC002-E — December 2019 www.eaton.com

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