Eaton ET3000 Portable Crimp System Set-up and Operating Instructions Powering Business Worldwide
Open the catalog to page 1Important Safety Information Selection of the proper Aeroquip® hose for the application is essential to the proper operation and safe use of the hose and related equipment. Inadequate attention to selection of the hose for your application can result in hose leakage, burst- ing, or other failure which can cause serious bodily injury or property damage from spraying fluids or flying projectiles. In order avoid serious bodily injury or property damage resulting from selection of the wrong hose, you should carefully review the information in this catalog. Some of the factors which are involved in...
Open the catalog to page 3Important Safety Information Hose and Field Attachable Hose Ends Aeroquip Hose and Field Attachable Hose Ends have been engineered and designed as a complete hose assembly sys- tem. Component compatibility along with the use of quality components insures the production of reliable hose assem- blies when assembled property. The use or intermixing of ends and hose not specifically engineered and designed for use with each other may result in the production of unsafe or unreliable hose assemblies. This can result in hose assembly leakage, hose separation or other failures which can cause serious...
Open the catalog to page 4System Specifications & Equipment Portable Crimp Press & Hand Pump Package two wire braid Match Mate hose, 3/s" through 1 VA" four spiral MatchMate hoses, 3/s" through 1" Teflon hoses, Free Standing Base Total Weight Outlet Port Size Reservoir Capacity 'Includes T-480-68 Blue pusher extension ring and should be used with ET3000 Portable Crimp Machines when no spacer ring Is called out. Portable Crimp Press & Air/ Hydraulic Pump Package two wire braid MatchMate hose, 3/s" through 1 VA" four spiral MatchMate hoses, 3/s" through 1" Teflon hoses, Free Standing Base Total Weight Outlet Port Size Inlet...
Open the catalog to page 5Crimp Manchines Portable Crimp Press and Turbo Air/Hydraulic Pump two wire braid MatchMate hose, 3/8M through 1 VA" four spiral MatchMate hoses, 3/8M through 1" Teflon hoses, Free Standing Base Total Weight Outlet Port Size Inlet Port Pump Inlet Air Pressure: Reservoir Capacity that a filter, regulator, gauge be installed upstream from the pump. Filter, regulator, and lubricator units "Includes T-480-68 Blue pusher extension ring and should be used with ET3000 Portable Crimp Machines when no spacer ring is called out. Portable Crimp Press and 110v Electric Pump Package two wire braid MatchMate...
Open the catalog to page 6Optional Tooling & Kits Kit includes one each of the following: Spacer Ring Spacer Ring Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Black / Grey TTC ONLY Tooling Package (GH663, GH120, GH194, GH195, Kit includes one each of the following: Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Black / Grey '* Crimp Specification found on Eaton.com/Hydraulics EATON ET3000 Portable Crimp System Set-up and Operating Instructions E-EQCR-TM008-E May 2012
Open the catalog to page 7Optional Tooling & Kits TTC12 ONLY Tooling Package (GH493 & FC736)* Kit includes one each of the following: Number Description Color "E" Series PTFE Hose Tooling Package (STW, SCTW, 2807 Kit includes one each of the following: Spacer Ring Spacer Ring Spacer Ring Spacer Ring Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y TTC Thermoplastic Hose w/ FF91064 Sleeve Tooling Package Kit includes one each of the following * Crimp Specification found on Eaton.com/Hydraulics EATON ET3000 Portable Crimp System Set-up and Operating Instructions E-EQCR-TM008-E May 2012
Open the catalog to page 8Check-Out Procedure Check for proper oil level in the power unit. The oil reservoirs in all power units have been filled at the factory; however, if oil is required, refer to the instruction sheet provided with each unit for proper hydraulic oil and filling procedure. It is recommended that you follow the procedure below for your specific model of crimper before making any hose assem- blies. For models ET3000-TA and ET3000-EP, the hose as- sembly will need to be connected. Assemble coupler nipple into straight elbow and o-ring adapter and assemble into press. Assemble female half of coupler to...
Open the catalog to page 9ET3000-HP Set-Up & Operating Instructions 1 ■ Pump reservoir must be properly vented before operation. Release the pusher clip and slide pusher back. Note: peri- odically lubricate the die ring with Eaton T-400-G lubricant. When crimping with Eaton tooling insert the T-420-25 adapter die ring into the base plate. Insert the proper sized 3. Loosen knob and tilt press as necessary. Insert hose as- sembly from below the base plate and between the collet halves. Align crimp scribe line on end fitting with top of col- let, making sure that collect halves are evenly matched. 5. Close release valve....
Open the catalog to page 10ET3000-AH Set-Up & Operating Instructions 1. Pump reservoir must be properly vented before operation. Release the pusher clip and slide pusher back. Note: peri- odically lubricate the die ring with Eaton T-400-G lubricant. When crimping with Eaton tooling insert the T-420-25 adapter die ring into the base plate. Insert the proper sized 2. Select the proper Aeroquip hose and end fitting. Insert the hose into the end fitting making sure that the hose is bot- tomed into the end fitting. For insertion depth information, reference figure on page 14. 3. Loosen knob and tilt press as necessary. Insert...
Open the catalog to page 11ET3000-EP Set-Up & Operating Instructions 1. Open vent plug on reservoir before operation. Release the pusher clip and slide pusher back. Note: periodically lubricate the die ring with Eaton T-400-G lubricant. When crimping with Eaton tooling insert the T-420-25 adapter die ring into the base plate. Insert the proper sized collet. 3. Loosen knob and tilt press as necessary. Insert hose as- sembly from below the base plate and between the collet halves. Align crimp scribe line on end fitting with top of collet, making sure that collet halves are evenly matched. 5. Press pump switch to the top...
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