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et3000

Product catalog summary

Important Safety Information
Proper selection and installation of Aeroquip hoses and fittings are essential for safe operation. Incorrect choices can lead to hose leakage, bursting, or failure, potentially causing injury or property damage. Key selection factors include hose size, length, ends, fluid type, bends, temperature, pressure, and installation design. Regular maintenance and inspections are recommended to prevent damage.

System Specifications & Equipment
The ET3000 system is designed for crimping various hose types, including MatchMate, Teflon, and thermoplastic hoses. It features a free-standing base with dimensions of 22.5" high, 14" long, and 10.5" wide, weighing 112 lbs. The system includes different pump options, each with specific dimensions, pressure capacities, and hydraulic oil requirements.

Optional Tooling & Kits
Various tooling packages, such as TTC and TTC12, are available. These contain spacer rings and collet assemblies in different colors and specifications, essential for specific hose types and applications.

Check-Out Procedure
Before using the ET3000 system, a check-out procedure ensures all components are correctly assembled and functioning. This includes verifying the compatibility of hoses and fittings and ensuring the system is defect-free.

Set-Up & Operating Instructions
Detailed instructions are provided for setting up and operating different ET3000 models, including HP, AH, EP, and TA variants. Each model has specific requirements for mounting, pressure settings, and operational guidelines.

Hose Preparation & Installation
Proper hose preparation involves ensuring the correct length, protection from high temperatures, and avoiding twisting or improper movement. Installation should consider bend radius, strain relief, and abrasion protection.

Crimp Diameter Measurement
Accurate measurement of crimp diameter is essential for ensuring the integrity and performance of hose assemblies.

Repair & Replacement Items
Guidance is provided on identifying and replacing worn or damaged components to maintain system reliability.

Warranty
The Aeroquip limited warranty applies only when compatible components are used together, ensuring the reliability and safety of the hose assembly system.

Overview
The document provides setup and operating instructions for the Eaton ET3000 Portable Crimp System, detailing procedures for different models (ET3000-HP, ET3000-AH, ET3000-TA, ET3000-EP) and maintenance guidelines.

Check-Out Procedure
Ensure proper oil levels in the power unit. For models ET3000-TA and ET3000-EP, connect the hose assembly. Use pipe thread compound on all pipe threads and check for leaks.

Model-Specific Instructions

ET3000-HP: Vent the reservoir, extend and retract the pusher multiple times to purge air.
ET3000-AH: Connect air supply, adjust pressure, and purge air by extending and retracting the pusher.
ET3000-TA: Similar to ET3000-AH but with higher air pressure requirements.
ET3000-EP: Connect to a power source, vent the reservoir, and purge air using the pendant switch.

Crimping Procedure

Vent the pump reservoir and lubricate the die ring periodically.
Insert the appropriate adapter die ring and collet.
Align the hose assembly and crimp scribe line correctly.
Use the correct spacer ring and ensure the crimp is complete by checking the contact with the base plate.
Inspect the crimped end for diameter and specification compliance.

Hose Preparation Instructions

Cut the hose squarely and clean the bore.
Insert the fitting to the correct depth using a gauge.
Crimp the fitting and measure the crimp diameter and ovality.

Maintenance

Lubricate the sliding surface of dies every 30 crimps.
Remove old grease and re-lubricate every 250 crimps.
Inspect for wear every 1,000 crimps.

Crimp Diameter Measurement

Measure at specified locations and calculate the average of four measurements.
Crimp ovality is the difference between the largest and smallest diameter measurements.

Repair and Replacement Items
Lists parts and kits available for repair and replacement, including pushers, pumps, and hose assemblies.

Catalog excerpts

Eaton ET3000 Portable Crimp System Set-up and Operating Instructions Powering Business Worldwide

Open the catalog to page 1

Important Safety Information Selection of the proper Aeroquip® hose for the application is essential to the proper operation and safe use of the hose and related equipment. Inadequate attention to selection of the hose for your application can result in hose leakage, burst- ing, or other failure which can cause serious bodily injury or property damage from spraying fluids or flying projectiles. In order avoid serious bodily injury or property damage resulting from selection of the wrong hose, you should carefully review the information in this catalog. Some of the factors which are involved in...

Open the catalog to page 3

Important Safety Information Hose and Field Attachable Hose Ends Aeroquip Hose and Field Attachable Hose Ends have been engineered and designed as a complete hose assembly sys- tem. Component compatibility along with the use of quality components insures the production of reliable hose assem- blies when assembled property. The use or intermixing of ends and hose not specifically engineered and designed for use with each other may result in the production of unsafe or unreliable hose assemblies. This can result in hose assembly leakage, hose separation or other failures which can cause serious...

Open the catalog to page 4

System Specifications & Equipment Portable Crimp Press & Hand Pump Package two wire braid Match Mate hose, 3/s" through 1 VA" four spiral MatchMate hoses, 3/s" through 1" Teflon hoses, Free Standing Base Total Weight Outlet Port Size Reservoir Capacity 'Includes T-480-68 Blue pusher extension ring and should be used with ET3000 Portable Crimp Machines when no spacer ring Is called out. Portable Crimp Press & Air/ Hydraulic Pump Package two wire braid MatchMate hose, 3/s" through 1 VA" four spiral MatchMate hoses, 3/s" through 1" Teflon hoses, Free Standing Base Total Weight Outlet Port Size Inlet...

Open the catalog to page 5

Crimp Manchines Portable Crimp Press and Turbo Air/Hydraulic Pump two wire braid MatchMate hose, 3/8M through 1 VA" four spiral MatchMate hoses, 3/8M through 1" Teflon hoses, Free Standing Base Total Weight Outlet Port Size Inlet Port Pump Inlet Air Pressure: Reservoir Capacity that a filter, regulator, gauge be installed upstream from the pump. Filter, regulator, and lubricator units "Includes T-480-68 Blue pusher extension ring and should be used with ET3000 Portable Crimp Machines when no spacer ring is called out. Portable Crimp Press and 110v Electric Pump Package two wire braid MatchMate...

Open the catalog to page 6

Optional Tooling & Kits Kit includes one each of the following: Spacer Ring Spacer Ring Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Black / Grey TTC ONLY Tooling Package (GH663, GH120, GH194, GH195, Kit includes one each of the following: Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Black / Grey '* Crimp Specification found on Eaton.com/Hydraulics EATON ET3000 Portable Crimp System Set-up and Operating Instructions E-EQCR-TM008-E May 2012

Open the catalog to page 7

Optional Tooling & Kits TTC12 ONLY Tooling Package (GH493 & FC736)* Kit includes one each of the following: Number Description Color "E" Series PTFE Hose Tooling Package (STW, SCTW, 2807 Kit includes one each of the following: Spacer Ring Spacer Ring Spacer Ring Spacer Ring Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y Collet Ass'y TTC Thermoplastic Hose w/ FF91064 Sleeve Tooling Package Kit includes one each of the following * Crimp Specification found on Eaton.com/Hydraulics EATON ET3000 Portable Crimp System Set-up and Operating Instructions E-EQCR-TM008-E May 2012

Open the catalog to page 8

Check-Out Procedure Check for proper oil level in the power unit. The oil reservoirs in all power units have been filled at the factory; however, if oil is required, refer to the instruction sheet provided with each unit for proper hydraulic oil and filling procedure. It is recommended that you follow the procedure below for your specific model of crimper before making any hose assem- blies. For models ET3000-TA and ET3000-EP, the hose as- sembly will need to be connected. Assemble coupler nipple into straight elbow and o-ring adapter and assemble into press. Assemble female half of coupler to...

Open the catalog to page 9

ET3000-HP Set-Up & Operating Instructions 1 ■ Pump reservoir must be properly vented before operation. Release the pusher clip and slide pusher back. Note: peri- odically lubricate the die ring with Eaton T-400-G lubricant. When crimping with Eaton tooling insert the T-420-25 adapter die ring into the base plate. Insert the proper sized 3. Loosen knob and tilt press as necessary. Insert hose as- sembly from below the base plate and between the collet halves. Align crimp scribe line on end fitting with top of col- let, making sure that collect halves are evenly matched. 5. Close release valve....

Open the catalog to page 10

ET3000-AH Set-Up & Operating Instructions 1. Pump reservoir must be properly vented before operation. Release the pusher clip and slide pusher back. Note: peri- odically lubricate the die ring with Eaton T-400-G lubricant. When crimping with Eaton tooling insert the T-420-25 adapter die ring into the base plate. Insert the proper sized 2. Select the proper Aeroquip hose and end fitting. Insert the hose into the end fitting making sure that the hose is bot- tomed into the end fitting. For insertion depth information, reference figure on page 14. 3. Loosen knob and tilt press as necessary. Insert...

Open the catalog to page 11

ET3000-EP Set-Up & Operating Instructions 1. Open vent plug on reservoir before operation. Release the pusher clip and slide pusher back. Note: periodically lubricate the die ring with Eaton T-400-G lubricant. When crimping with Eaton tooling insert the T-420-25 adapter die ring into the base plate. Insert the proper sized collet. 3. Loosen knob and tilt press as necessary. Insert hose as- sembly from below the base plate and between the collet halves. Align crimp scribe line on end fitting with top of collet, making sure that collet halves are evenly matched. 5. Press pump switch to the top...

Open the catalog to page 12

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