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Eaton STC® Connectors Catalog

Eaton STC® Connectors Catalog
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Eaton STC® Connectors Catalog

Product catalog summary
Markets, Applications, and Equipment
STC connectors are utilized in various applications such as hydraulic systems, air conditioning, refrigeration, pneumatic systems, and cooling systems. They are used in equipment like tractors, loaders, engines, snow plows, and trucks.
How STC Works
STC connectors use a latching mechanism for secure connections. Proper connection and disconnection procedures are essential to prevent damage.
Understanding STC Components
Key components include a disconnecting tool, O-rings for sealing, a back-up ring for pressure resistance, and a latch ring for connection under pressure.
How to Order STC Connectors
Ordering requires specifying the base part number, thread size, and STC interface size. Various seal elastomers are available with specific temperature ranges.
Performance Characteristics
STC connectors feature a compact design, easy installation, and minimal leakage. They offer cost savings and contamination resistance by allowing direct porting into valve blocks and manifolds.
STC Test Regimen
Testing includes impulse tests, burst pressure tests, vacuum tests, and salt spray tests to ensure reliability and performance under extreme conditions.
Overview of STC Connectors
The document provides detailed information on the installation, disconnection, and maintenance of Eaton's STC connectors, including specifications, procedures, and recommendations for optimal performance and safety.
Specifications and Testing
Effectiveness of dust seals and release sleeve sealing performance were tested in various conditions. Tests are specific to size and o-ring, and may not apply universally.
Key Recommendations for STC Connectors
1. Not recommended for swivel applications.
2. O-ring seal determines temperature range and fluid compatibility.
3. Disconnection should occur only when no pressure is present.
4. Male STC connector must be installed straight into the adapter.
5. Replace the male portion if the release sleeve is damaged.
6. Do not use the rubber sleeve as leverage.
7. Analyze applications involving vibration with Eaton.
8. Ensure proper insertion by pulling on the connection.
9. Use clamps for long hose assemblies to prevent rotation.
10. STC connection is not a quick disconnect coupling.
11. Do not hold the sleeve during assembly.
Installation and Disconnection Procedures
Installation: Install the STC port connector carefully, align and push the hose fitting until a solid stop is felt, and verify connection by pulling.
Disconnection: Remove pressure before disconnecting, minimize fluid loss, clean the area, and use a release tool for disassembly.
Service Instructions for Seal Replacement
Inspect fittings for damage, replace damaged components with genuine Eaton parts, and follow specific procedures for seal replacement.
Assembly Method and Verification
Align and push the hose fitting into the mating connector until a snap is felt, and verify connection by pulling parallel to the axis.
STC Insertion Length and Connection Dimensions
Specifications for insertion and engagement lengths are provided for various sizes.
Warnings and Cautions
Do not disconnect under pressure to avoid damage or injury, and replace damaged components to prevent leakage and performance issues.
Specifications
Adapters come standard with nitrile o-rings, with options for other seals. Pressure ratings range from 2,500 PSI to 5,000 PSI.
Procedures
Brazing Techniques: Silver and copper brazing methods are recommended.
Press Fit Adapter Installation: Steps include lubricating o-rings, hand installing adapters, and inspection.
Direct Port STC Connections: Benefits include eliminating the need for adapters and fewer leak paths.
Tools and Equipment
Various tools for insertion and testing are listed, with instructions for operation and safety precautions.
Recommendations
Operate tools at the lowest pressure necessary, ensure regular lubrication and cleaning, and contact Eaton for product availability and design questions.
Key Data from Tables
Impulse test results show performance based on material thickness and geometry, with cycles ranging from 1 million to 2 million.
Product Specifications
Details on HNBR, Viton, and EPDM O-Rings, and accessories like latch rings and back-up rings are provided.
Important Notes
Female STC in the -04 size is not field repairable.
Contact Information
Contact details for Eaton's offices in the USA, Europe, and Asia Pacific are provided.
See more

Catalog excerpts

Eaton STC® Connectors Catalog-1

Eaton STC® Connectors Catalog F^T*N Powering Business Worldwide

 Open the catalog to page 1
Eaton STC® Connectors Catalog-2

Markets, Applications, and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How STC Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Understanding STC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 How to Order STC Connectors . . . . . . . . . . . . . . . . . . . . ....

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Eaton STC® Connectors Catalog-3

Applications • Hydraulic - Power Steering - Auxiliary Hydraulics - Power Brakes - Turbochargers - Fuel Injection Systems - Hydraulic Work Circuits • Air Conditioning, Refrigeration and Truck and Bus - Refrigerant Supply Lines - Compressor Discharge - Power Steering - Oil Cooler • Pneumatic - Brakes - Air Supply Lines • Cooling - Transmission Oil Coolers - Heat Exchangers Equipment • Tractors - Ag and Utility • Loaders - Backhoe and Skid-Steer • Engines - Truck, Marine, Construction • Snow plows • Trucks - Lift, Utility Bucket • Crawlers • Compressors • Trailers • Reel and Deck Mowers • Asphalt...

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Eaton STC® Connectors Catalog-4

The male connector is inserted into the female connector. The male shoulder spreads the latch ring open. When the latch ring is in its open position, the male shoulder can slide past the latch ring. The male and female are locked into place. As fluid pressure is applied, the latch ring is wedged between the male shoulder and the female angle. Note: Always remember to verify that your STC connection has been made successfully by pulling on the connection. As the STC tool is inserted behind the release sleeve, the steel insert pushes the latching ring forward into a groove in the female half I.D.,...

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Eaton STC® Connectors Catalog-5

1. Disconnecting Tool Used for disconnecting the two halves of an STC connection 2. O-Ring* Buna-N (standard), fluorocarbon, EPR, or HNBR materials provide leakproof sealing for hydraulic, air, and refrigeration applications 3. Back-Up Ring** PTFE back-up ring provides resistance to high pressure o-ring extrusion under critical impulsing applications 4. Latch Ring Stainless steel latch ring connects the two halves while under full pressure, impulsing applications . 5. Latch Ring A steel insert molded to an elastomeric dustboot provides both the mechanism for disconnecting the mating STC halves...

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Eaton STC® Connectors Catalog-6

STC Adapters: First, state the base part number, thread size, then the nominal STC interface size . (For adapters add a "0” prefix to interface and port thread sizes 6 and 8 . ) FF3042-06 06 S Base Part # Port Thread Size Nominal STC Interface Size* Material Designation Suffix (S=Carbon Steel, the only approved material) List o-ring material designation suffix; omit the "S” suffix if ordering alternate o-ring materials Buna-N (nitrile) is the STC standard; no suffix is needed for standard Buna-N . EPR (Ethylene Propylene Rubber) = -212 Fluoroelastomer = -213 Neoprene = -352 HNBR = -461 Polyurethane...

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Eaton STC® Connectors Catalog-7

Design Features • Positive round-wire style latching mechanism • Swivels for installation (in absence of pressure) • Low profile; compact design • Elastomeric o-ring seal -available in many materials • Capable of direct porting into valve blocks or manifolds • Dual purpose dust seal/release sleeve • Simple stamped release tool for disconnecting Benefits • Fast reliable one-hand connections requiring no assembly tools • Eliminates cross-threading, over or undertorquing, and hose twisting • Installs easily in confined areas • Virtually zero leak performance per SAE J1176 • Direct porting eliminates...

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Eaton STC® Connectors Catalog-8

Product Qualification Testing • One million cycle impulse test in excess of 133% of DIN2ST operating pressures with side load - Testing for fatigue of connection - Square wave fluid impulse with side load - Virtually zero leakage performance criteria per SAE J1176 • Burst pressures exceed 4 times DIN2ST operating pressures - Proves connection reliability at high pressures • 28 Inches Hg Vacuum - Product tested at seal max . & min temperatures - Same product is then tested to twice the maximum operating pressure - Virtually zero leakage performance criteria per SAE J1176 • Exceeds 96 hour salt...

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Eaton STC® Connectors Catalog-9

1 . The STC connection is not recommended for use in swivel applications . Rotation should be limited to assembly and disassembly when zero pressure is present 2 . The o-ring seal determines the temperature range and fluid compatibility of the STC connection except when exceeding the release sleeve operating temperature of 300°F. 3 . Disconnection of the STC connection should be limited to situations where there is no pressure present 4 . Installation of the male STC connector must be made straight into the adapter and not at an angle . Misalignment during the connection results in a higher connect...

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Eaton STC® Connectors Catalog-10

Installation and Disconnection of STC Connection Installation/Connection • Install the STC port con- nector into the mating port carefully. Follow recommended installation procedures for the appli- cable port fittings. • Align the STC fitting on the hose assembly with the STC connector, and push the hose fitting into the mating STC connector until you feel a solid stop. • Verify that the STC con- nection has been made successfully by pulling on the connection to make sure that the male connector has been properly inserted into the female connector. Be sure that the direction of pull is parallel...

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Eaton STC® Connectors Catalog-11

Service Instructions for STC Connectors Seal Replacement Instructions Inspection • STC fittings are designed to be connected and dis- connected repeatedly without replacing the O-Ring and Back-Up Ring, unless leakage or damage is observed. • Check the O-Ring (A) to ensure it is not cut or otherwise damaged prior to installation or reconnection. out damaging the interior surfaces of the fitting. compatible with the system fluid. • Inspect the interior sur- faces and grooves of the fitting and ensure they are free of foreign material or nicks, scratches, dents, etc. • If the Wire Latch Ring (C)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.