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Eaton Servo-Performance Proportional Directional Valve

Eaton Servo-Performance Proportional Directional Valve
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Eaton Servo-Performance Proportional Directional Valve

Product catalog summary
Introduction
Eaton's AxisPro™ Proportional Directional Valves are engineered for high-performance machine control, offering both open and closed-loop control capabilities. These valves feature embedded intelligence to simplify complex control tasks and enhance machine reliability through predictive maintenance.
General Description
Built on KBS servo technology, AxisPro™ valves offer a modular design and high dynamic performance. They are suitable for harsh environments with IP65 and IP67 ingress protection ratings and can operate in temperatures up to 85°C (185°F).
Unique Benefits
AxisPro valves provide diagnostic capabilities and CANopen networking for improved machine control and monitoring. They can be configured for various control modes using Eaton’s Pro-FX™ Configure software, allowing flexibility across different machine applications.
Model Code and Specifications
The model code details options for valve type, control level, spool/sleeve combinations, command signals, and electrical connections. Configurations include symmetric or asymmetric flow, various failsafe behaviors, and flow rates.
Spool Sleeve Details
Available in symmetric and asymmetric configurations, spool and sleeve combinations offer flow rates from 25 to 100 ℓ/min. Valves can be configured for single or dual gain based on application needs.
Performance Curves
Performance curves show flow rate and pressure gain characteristics, providing insights into operational capabilities under different command signals and pressure conditions.
Software and Electrical Information
Compatible with Eaton’s Pro-FX Control software, the valves support user-specific application development using the CODESYS environment. Electrical connections are made via a 7-pin connector, with digital communication options through CANopen.
Installation and Application Data
Installation dimensions and mounting surfaces are detailed to ensure proper integration into machine systems. Application data highlights the versatility of AxisPro valves in various industrial settings.
Electromagnetic Interference (EMI) Protection
EMI protection is emphasized through the use of metal shielded connectors and proper grounding. Multi-core cables should have at least two screens to separate demand signals and monitor outputs from power lines.
Installation Dimensions
Detailed dimensions for installing AxisPro™ Proportional Directional Valves are provided, including measurements for various models. Specific connector and mounting dimensions are given in millimeters and inches.
Mounting Surfaces
The mounting surface interface conforms to ISO 4401 (Size 05) and other standards. Specific measurements for ports and holes ensure proper installation.
Fluid Cleanliness
Maintaining proper fluid cleanliness is crucial, with recommended ISO cleanliness levels of 17/15/12. Higher cleanliness codes can reduce the lifespan of hydraulic components.
Hydraulic Fluids
The valves' materials and seals are compatible with antiwear hydraulic oils and aryl phosphate ester. The recommended operating viscosity range is 54 to 13 cSt (245 to 70 SUS).
Installation Recommendations
Valves can be mounted in any position, but solenoids should remain full of hydraulic fluid in demanding applications. Proper piping of tank and drain ports is advised.
Service Information
Disassembling critical items is discouraged as they are preset for optimal performance. Repairs should be conducted by Eaton repair centers to ensure products meet specifications.
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Catalog excerpts

Eaton Servo-Performance Proportional Directional Valve-1

Eaton Servo-Performance Proportional Directional Valve AxisPro™ F^T’N Powering Business Worldwide

 Open the catalog to page 1
Eaton Servo-Performance Proportional Directional Valve-2

AxisPro level 1 valves,such as KBS1-5 (ISO size 5),can be used to control machine motions in open loop or closed loop control applications.The valve receives its analog command input on the 7-pin,main,connector from an external axis control device. AxisPro level 2 or level 5 valves, such as KBS2-5(or KBS3-5 with sensors),can be used to control machine motion in open or closed loop control applications.The valve can receive its analog command input on the 7-pin connector from an external axis control device or,with the available on-board motion control feature activated (via Eaton Pro-FX Configure),...

 Open the catalog to page 2
Eaton Servo-Performance Proportional Directional Valve-3

General Description Unique benefits from AxisPro Built on the proven KBS servo Proportional Valve technology, Eaton’ s new AxisPro™ Proportional Valve provides a range of controls capability in a modular design. These four-way solenoid operated proportional valves offer high dynamic performance which enables them to be used in closed-loop control applications previously only possible using servo valves. Best-in-class ingression protection rated to IP65 and IP 67, combined Introduction with up to 85C (185F) ambient temperature allows operation in demanding environments. General Description Built...

 Open the catalog to page 3
Eaton Servo-Performance Proportional Directional Valve-4

Model Code proportional valve with integral amplifier and electronic feedback 2 1 Failsafe -all ports blocked (legacy 92L100) 2 – Symmetric - 80ℓ∕min - At Failsafe -all ports blocked (legacy 92L80) 3 – Symmetric - 50ℓ∕min - At Failsafe -all ports blocked (legacy 92L50) 4 – Symmetric - 25ℓ∕min - At Failsafe -all ports blocked (legacy 92L25) 5 – Symmetric -100ℓ∕min - At Failsafe -P port blocked, A,B,T connected (legacy 96L100) 6 – Symmetric - 80ℓ∕min - At Failsafe -P port blocked, A,B,T connected (legacy 96L80) 7 – Symmetric - 50ℓ∕min - At Failsafe -P port blocked, A,B,T connected (legacy 96L50)...

 Open the catalog to page 4
Eaton Servo-Performance Proportional Directional Valve-5

NS - 001 -10 f2 Control Level 2 - Level 1 plus Network enabled and DS408 control modes 3 - Level 2 plus Integrated pressure and temperature sensors [6 Command Signal 1 - +/- 10V voltage command signal Note: Command signal is shipped with 1 configuration. You may configure to other command signal options using Pro-FX: Configure software. 2 - 4-20mA current command signal 3 - +/- 10mA current command signal 4 - +/- 15mA current command signal 9 - Command over Fieldbus [7 Monitor Output 1 - ±10V voltage feedback signal Note: Monitor Output is shipped with 1 setting. You may configure to other monitor...

 Open the catalog to page 5
Eaton Servo-Performance Proportional Directional Valve-6

Spool Sleeve Details Spool/Sleeve # Symbol Dual gain Flow Symmetric Asymmetric Single ℓ∕min@ ∆70 bar gain Failsafe behavior EATON AxisPro™ Proportional Directional Valves with Fe

 Open the catalog to page 6
Eaton Servo-Performance Proportional Directional Valve-7

Spool Sleeve Details Spool/Sleeve # Symbol Failsafe behavior Flow Symmetric Asymmetric Single ℓ∕min@ ∆70 bar gain Dual gain EATON AxisPro™ Proportional Directional Valves with Feedback KBS*DG

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Eaton Servo-Performance Proportional Directional Valve-8

Spool Data Spool Symbols Functional Symbol Model Type KBS1-3 Model Type KBS2-3 w/Field 11 = NS Centralized motion control, relying on external motion controller, not shown in the diagram Model Type KBS3-3 w Field 11 = NS Distributed motion control, taking advantage of the available axis-control function embedded in the valve controller for AxisPro level 2 and 3.Command can be analog via the 7-pin connector or via CANopen using the M12 connections illustrated on page 12. Model Type KBS3-3 w/Field 11 = CW Level 3 valve integrated pressure sensors can be used for machine health monitoring with data...

 Open the catalog to page 8
Eaton Servo-Performance Proportional Directional Valve-9

Spool/Sleeve Combinations Functional Representation Spool/Sleeve#: 1, 2,3,4,5,6,7,8 EATON AxisPro™ Proportional Directional Valves with Feedback KBS*5 E-VLPO-MC002-E3 January 2015

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Eaton Servo-Performance Proportional Directional Valve-10

Performance Curves Flow Gain Pressure Gain Flow from port P-A-B-T or P-B-A-T at 70 bar (1000 psi) total valve Δp, 35 bar (500 psi) per metering edge USgpm L/min Δp between ports A and B or B and A, as % of port P pressure USgpm L/min USgpm L/min 12 Flow Rate Flow rate Flow rate Valve Pressure Drop Valve Pressure Drop Flow rate, L/min 100 Type 92 spool Spool/Sleeve# 4,8 Flow Rate L/min 0 Flow Rate L/min Flow rate, L/min Command signal (% of max.) Command Signal (% of max) Spool stroke from null, % of max. EATON AxisPro™ Proportional Directional Valves with Feedback KBS*5 E-VLPO-MC002-E3 Janu

 Open the catalog to page 10
Eaton Servo-Performance Proportional Directional Valve-11

Performance Curves Spool/Sleeve# 1,5 Pressure drop, P-A-B-T or P-B-A-T, bar Pressure drop, P-A-B-T or P-B-A-T, bar Flow rate, L/min Flow rate, L/min Operating Limit: When operating the valve beyond the operating pressure limit,spool may not return to failsafe when power is removed Frequency Response, typical For amplitudes of +/- 5% with zero offset, +/- 25% with +/- 50% offsets. Δp (P to T) = 70 bar (1000 psi) Small Signal Amplitude Large Signal Amplitude Phase Angle (degrees) Small Signal Phase Large Signal Phase EATON AxisPro™ Proportional Directional Valves with Feedback KBS*5 E-VLPO-MC002-E3...

 Open the catalog to page 11
Eaton Servo-Performance Proportional Directional Valve-12

Connector Details Description Power supply positive (+) Power supply 0V and current command return Not connected (Field 8 = C,E) Valve enable (Field 8 = H,R) Command signal (+V or current in) Command signal (-V or current GND) Output monitor Protective earth Note: Present at location 1 of the electronics enclosure (see figure 1 below). To ensure EMI protection use only metal shielded mating connectors. Mating 7-pin (connector) is Eaton part number 934939 M12 8-pin External Digital Sensor 6 M12 8-pin External Analog Sensor Port 6 5 1 Speed Sensor Inputl Note: Present at location 2 and 4 of the...

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Eaton Servo-Performance Proportional Directional Valve-13

Data is typical, with fluid at 32 cST (150 SUS) and 40°C (104°F) EATON AxisPro™ Proportional Directional Valves with Feedback KBS*5 E-VLPO-MC002-E3 Janu

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Eaton Servo-Performance Proportional Directional Valve-14

KBS*-5 Valves (all valves) Relative duty factor Hysteresis Mass Environmental Step response: Step, % Flow 0% to 100%, 100% to 0% 10% to 90%, 90% to 10% -10% to 10%, 10% to -10% 25% to 75%, 75% to 25% Parts Information: Interface Seal Kits Mating Electrical 7-pin Connector 5.9 kg (13 Ib) approx. IP65 and IP67 rated when using a similarly rated connector Location 2, 3, 4 and 5 connectors have IP65 and IP67 rated shipping covers 25 £/min 50 £/min 80 £/min 100 £/min EATON AxisPro™ Proportional Directional Valves with Feedback KBS*5 E-VLPO-MC002-E3 January 2015

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.