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Eaton LifeSense Hydraulic Hose Condition Monitoring

Eaton LifeSense Hydraulic Hose Condition Monitoring

Eaton LifeSense Hydraulic Hose Condition Monitoring

Product catalog summary
Introduction
Eaton's LifeSense® is an innovative hydraulic hose condition monitoring system developed in partnership with Purdue University. It aims to address hydraulic hose failure by providing real-time monitoring and alerts for impending hose failures, thereby enhancing safety and efficiency.

Innovation and Recognition
Since its introduction in 2011, LifeSense has been recognized as a significant technological advancement in the hydraulic market. It offers a proactive solution to prevent unexpected hose failures, which can be costly and hazardous.

System Functionality
The LifeSense system monitors changes in hose properties that indicate potential failure. Sensors on hose fittings send data to a diagnostic unit, which alerts users of any issues. The system can be configured as either wired or wireless, with the wireless version capable of monitoring up to 100 hoses.

Features and Benefits
  • Real-time monitoring and alerts for up to 11 hose assemblies.
  • Wireless gateway with a six-year battery life and data transmission every seven hours.
  • Web portal access for advanced monitoring and diagnostics.
  • Increased hose life by over 50%, reducing maintenance costs and downtime.
  • Improved safety by preventing unexpected failures and potential environmental spills.

Applications
LifeSense is suitable for various industries, including oil and gas, alternative energy, manufacturing, agriculture, construction, and more.

Technical Specifications
  • Operating temperature range: -40°C to +100°C.
  • Meets 2SN, EN853 requirements with a 4:1 burst to working pressure safety factor.
  • Available in sizes -08, -12, and -16 with specific pressure ratings.

Conclusion
LifeSense offers a reliable and efficient solution for hydraulic hose monitoring, maximizing uptime and ensuring safety. For more information, contact Eaton or visit their website.
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Catalog excerpts

Eaton LifeSense Hydraulic Hose Condition Monitoring-1

Eaton LifeSense® Hydraulic Hose Condition Monitoring Know the moment your hose needs attention.

 Open the catalog to page 1
Eaton LifeSense Hydraulic Hose Condition Monitoring-2

Innovation through Partnership. Eaton initiated a research project in partnership with Purdue University to effectively address the issue of hydraulic hose failure. The project sought to identify measurable, structural phenomena associated with hose deterioration over time, and develop the required technology to monitor them accurately. Our joint research determined that hydraulic hose failure is the final step in a consistent process that can be measured and therefore monitored to provide a reliable indication of an approaching end-of-life condition. (U.S. Patent 7,555,936) Industry Accolades...

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Eaton LifeSense Hydraulic Hose Condition Monitoring-3

Eaton’s LifeSense® Hydraulic Hose Condition Monitoring Diagnostic Unit Continuously monitors real-time data and interprets the ongoing health of each hose assembly. An alert signals an impending hose failure. The unit can monitor up to 11 hose assemblies. Fittings Hose fitting sensor monitors and detects potential issues, and to transmits data to HDU or wireless gateway. Hoses System electronically monitors entire length of hose assembly. Whatever you prefer, the freedom of wireless or the comfort of a wired device, LifeSense has a solution. LifeSense Wired • 12 or 24 volt direct current • Hose...

 Open the catalog to page 3
Eaton LifeSense Hydraulic Hose Condition Monitoring-4

• Provides over 50% more hose life • Diagnostic unit monitors • Agriculture and forestry • Construction and mining real-time data of each hose assembly • An alert signals an • Material handling impending hose failure • Vocational fleets • Eaton’s highly abrasion resistant synthetic rubber hose cover • Commercial vehicles • Increases reliability – detects and warns of impending failure • Safeguards workers • Reduces risk of collateral • Improves maintenance operations efficiency – automates inspections, on-going and real-time monitoring • Protects the environment – mitigates potential spills damage...

 Open the catalog to page 4
Eaton LifeSense Hydraulic Hose Condition Monitoring-5

LifeSense. It just makes sense. Traditional Way Time-based Replacement Traditional Way hose 1 hose 1 hose 2 hose 2 hose 3 hose 3 Time-Based Hose Life Time-Based Hose Life Time-Based Replacement Time-Based Replacement Time-based Replacement Significant useful life wasted Significant useful life wasted LifeSense Hose Size Straight JIC Straight JIC Straight JIC Straight JIC Straight JIC Straight JIC Meets 2SN, EN853 requirements Operating temperature range: -40°C (-40°F) to +100°C (+212°F) ® LifeSense™ hose 1 hose 1 hose 2 hose 2 hose 3 hose 3 Time-Based Hose Life Time-Based Hose Life Time-Based...

 Open the catalog to page 5
Eaton LifeSense Hydraulic Hose Condition Monitoring-6

Hydraulics Business Europe Hydraulics Business Asia Pacific Eaton Building No. 7 Lane 280 Linhong Road Changning District, Shanghai Powering Business Worldwide September 2012 Mixed Sources Product group from well-managed forests and recycled wood orfibre

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.