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Eaton Brass Products Master Catalog

Eaton Brass Products Master Catalog
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Eaton Brass Products Master Catalog

Product catalog summary
Overview: The Eaton Brass Products Master Catalog provides detailed information on hydraulic components, focusing on tubing and fittings. It emphasizes the importance of proper selection, installation, and assembly to ensure safety and efficiency.
Key Sections:
  • Application Data: Highlights critical safety information for selecting and installing tubing and fittings, considering material, size, temperature, and pressure ratings to prevent failures.
  • Product Categories: Categorizes products into types such as inverted flare, SAE 45º flare, compression, and push-connect systems, with detailed specifications and applications.
  • Industry Applications: Describes how Eaton's products enhance efficiency, reliability, and safety across industries like alternative energy, manufacturing, oil & gas, agriculture, and construction.
  • Visual Index: Provides a visual guide to various fittings, offering quick reference to product types and page numbers.
  • Certification and Warranty: Information on ISO and QS certifications and warranty policy, ensuring product quality and reliability.
Critical Information: Stresses the importance of selecting the correct tubing and fittings to avoid leaks and failures, providing guidelines for proper installation and assembly.
Product Specifications: Lists connectors and fittings like elbows, tees, and valves, categorized by applications such as air brake connectors and truck valves.
Thread Identification: Explains thread types used in fluid power systems, providing tables with nominal sizes and dimensions for male and female threads.
Tubing Selection: Offers guidelines for selecting appropriate tubing based on material, construction, inside diameter, and wall thickness, emphasizing flow rate and velocity considerations.
Material Recommendations: Recommends materials like brass, nylon, and special alloys for different applications, highlighting limitations such as copper's poor vibration resistance.
Specifications: Details on wall thickness determined by operating pressure, safety factor, temperature, and tubing material.
Pressure Drop: Discusses elements causing pressure drop and recommends empirical data for optimal efficiency.
Application Data - Tubing Selection: Provides charts and tables for selecting correct connectors and tubing, ensuring compatibility and performance.
Standard Size Hydraulic Tubing: Lists sizes and wall thicknesses for different tube O.D.s, meeting specific pressure requirements.
Recommended Wall Thickness: Based on an equation considering pressure, safety factor, and tensile strength, with temperature corrections applied.
Tube Bending and Precautions: Advises on bending techniques and precautions to reduce connectors and ensure symmetrical design.
Tubing Installation Procedures: Outlines correct assembly procedures to avoid stress and ensure proper positioning.
Chemical Compatibility Chart: Guides material selection based on chemical resistance, considering factors like concentration and temperature.
Material Specifications: Details specifications for materials like Nylon 11, Nylon 6/6, PVC, and Polyethylene, including chemical resistance and applications.
Product Data: Provides data for tubing types PT200, PT230, and PT240, including dimensions, pressure ratings, and bending radii.
Polyethylene Tubing: Meets FDA regulations, with applications in industrial and agricultural uses, and a temperature range of -40°F to +135°F.
Nylon Tubing (TP160 and MTP160): Used in instrumentation and low-pressure hydraulics, with a temperature range of -40°F to +200°F.
Air Brake Tubing: Designed for truck and trailer air brake systems, meeting SAE and DOT standards.
Eaton Brass Tube Fittings: Made from high-quality brass, suitable for hydraulic brake and fuel lines, with a working pressure up to 2000 psi.
Assembly Instructions: Provides steps for cutting, flaring, and assembling tubing to connectors.
Specifications: Details measurements for fittings, ensuring compatibility and proper fit.
Materials and Applications: Fittings made from CA360 brass, suitable for various hydraulic and gas systems.
Pressure and Temperature Ratings: Fittings handle pressures up to 2000 psi and temperatures from -65°F to +250°F.
Vibration Resistance: Offers good resistance, with recommendations for enhanced vibration resistance.
Standards and Conformance: Meets industry standards like ASA, ASME, SAE, and Military Standards.
Ordering and Assembly Instructions: Provides detailed ordering and assembly instructions, emphasizing proper tube preparation.
Additional Information: Notes on configuration changes and contact information for technical support.
Specifications: Outlines specifications for tubing and connector assemblies, including wall thickness and catalog numbers.
Assembly Instructions: Describes the assembly process for tubing and connectors.
Label Sets: Mentions adhesive and non-adhesive label sets.
Technical Support: Provides contact information for technical support.
Product Details: Lists tube O.D.s, catalog numbers, and dimensions for components like nuts and sleeves.
Applications and Advantages: Designed for ease of assembly and reusability, suitable for compressed air and pneumatic instrumentation.
Pressure and Temperature Range: Rated for up to 250 psi and temperatures from -40°F to 200°F.
Ordering Information: Products can be ordered individually, with availability and delivery details provided.
Additional Notes: Emphasizes referring to the current price list for availability and safety information.
Specifications: Lists product specifications, including dimensions, thread types, and materials.
Design Changes: Introduces design changes to Push>Connect products for improved performance.
Features and Benefits: Highlights advantages of the new Push>Connect Plus design.
Assembly Instructions: Provides step-by-step instructions for assembling connectors.
Applications: Suitable for temperature control circuits and pneumatic circuits.
Ordering Information: Advises checking the current price list for availability.
Specifications: Details specifications for hydraulic brake products and molded compression tube products.
Procedures: Provides assembly instructions for molded compression tube products.
Standards and Recommendations: ISO 9001 Certified products, with recommendations for optimal performance.
Features and Benefits: Offers leak-free performance and high resistance to media flow.
Ordering Information: Products can be ordered with a GRIPPER style nut for higher pressure applications.
Features and Benefits: Lists features like Viton® “O” Ring and zero leakage.
Specifications: Provides specifications for various tube products, including catalog numbers and temperature ranges.
Procedures and Tools: Describes tools for cutting, bending, and flaring tubing.
Product Assortments: Describes product assortments and cabinets for organizing parts.
Safety and Recommendations: Emphasizes safety information and proper selection of tubing and connectors.
Additional Products: Includes label sets, bags, and stock cabinets for organizing parts.
Glossary of Terms: Provides definitions of key terms used in the hose industry.
Product Index: Includes an index of product codes and page numbers.
Warranty Information: Provides contact information for Eaton Hydraulics Group and warranty policy details.
Publication Details: Document © 2012 Eaton Corporation, with document number E-BRFI-MC001-E4, dated March 2012.
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Catalog excerpts

Eaton Brass Products Master Catalog-1

Eaton Brass Products Master Catalog Brass Products Master Catalog Eaton Hydraulics Group USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics © 2012 Eaton Corporation All Rights Reserved Printed in USA Document No. E-BRFI-MC001-E4 March 2012 Eaton Hydraulics Group Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building 4th Floor, No. 3 Lane 280 Linhong Rd. Changning District Shanghai 200335 China Tel: (+86 21) 5200 0099 Fax: (+86 21) 5200 0400

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Eaton Brass Products Master Catalog-2

Powering Business Worldwide Waite rscheid® Synflex® Integrated Hydraulics BOSTON' WEATHERHEAD' HANSEN™ GROMELLE™ F;T*N Powering Business Worldwide There's a certain energy at Eaton. It's the power of integrating the competencies of some of the world's most respected names to build a brand you can trust to meet every power management need. The energy created supports our commitment to powering business worldwide. As the world's demand increases for high-efficiency hydraulic systems for mobile and stationary applications, Eaton is helping to solve these challenges more reliably, efficiently, and...

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Eaton Brass Products Master Catalog-3

Serving eight key segments - sharing one focus Alternative Energy Making energy sources technically practical and economically sound requires the kind of control made possible by high-quality components. When Eaton is on the inside, you will experience the reliable, consistent performance to create and capture energy— making renewable energy an every-day energy. Discrete Manufacturing Produce at peak efficiency with the superior precision and repeatability of Eaton products. Eaton hydraulic components provide the precise control and consistent operation required for virtually every step in your manufacturing...

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Eaton Brass Products Master Catalog-4

Application Data Important Safety Information 5 Tube Connector Selector Chart 13 Chemical Compatibility Chart 25 Push>Connect Flow Controls 73 Quick>Connect™ Air Brake - Brass & Composite 81 Air Brake - Nylon Tubing 90 Air Brake - Copper Tubing 96 Ground Plug & Multiple Shut-Offs 118 Brass Ball Valves 121 Hydraulic Brake Products 129 Plastic Products Molded Compression Tube Products 132 Brass - Nickel Plated BSPP Products 141 Related Products Assembly & Tool Cutting Equipment 142 Air Brake Products & Measuring Kits 142 Tube Cutting Equipment 143...

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Eaton Brass Products Master Catalog-5

Selection of Tubing Selecting the proper tubing for a given application is essential to the proper operation and safe use of the tubing and related equipment. Inadequate attention to the selection of the tubing for an application can result in leakage, bursting, or other failure which can cause serious bodily injury or property damage from spraying fluids or flying projectiles. In order to avoid serious bodily injury or property damage resulting from selection of the wrong tubing, carefully review the information in this catalog. Some of the factors that are involved in the selection of the proper...

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Eaton Brass Products Master Catalog-6

Application Data Visual Index Inverted Flare Plug (Steel) Tube Nut Long (Steel) Adapter SAE 45° Flare to Inv. Flare L D Male Connector 42x pg. 42 Adapter SAE 45° Flare to Inv. Flare Compression and Selfalign Products Tube Support for Plastic Tubing Female Connector Male Ball Check Connector Bulkhead Union Male Connector Male Ball Check Connector Female Connector

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Eaton Brass Products Master Catalog-7

Application Data Visual Index Plastic Sleeve Brass Nut/Plastic Sleeve Assembly Male Connector Polyline Flareless 1260x pg. 59 Female Connector Plug (Plastic) Bulkhead Union Double Union Swivel Male Elbow Male Elbow Male Connector Stem Adapter Female Connector Union Elbow Male Run Tee Swivel Male Connector Stud Manifolds Flow Controls Push > Connect Plus see page 75. Solder Connector 1073x pg. 78 Bulkhead Compression Connector Male Connector Female Connector Compression Connector

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Eaton Brass Products Master Catalog-8

Application Data Visual Index Encapsulated Cartridge 1862x pg. 83 45º Male Swivel Elbow Union Elbow 90º Male Elbow Long Female Connector Bulkhead Union Swivel Male Branch Tee Male Connector 90º Male Swivel Elbow 90º Male Elbow Long Female Connector Male Swivel Run Tee Male Branch Tee Pressure Plug Male Connector Air Brake Connectors for Nylon Tubing Female Bulkhead Union Quick Connect Bulkhead Union

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Eaton Brass Products Master Catalog-9

Air Brake Connectors for Copper Tubing Threaded Sleeve

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Eaton Brass Products Master Catalog-10

Application Data Visual Index Needle Valves Compression Double Compression Straightway Drain Cocks External Seat pg. 114 Gasoline Shut-Off with screen filter Internal Seat pg. 113 Hose to Pipe (steel) Internal Seat Drain Valve pg. 114 Hose to Pipe (steel) pg. 114 Pipe to Hose Shut-Off Truck Valve Truck Valve Male to Female Pipe Polyline Angle Air Tank Drain Valve Truck Valve Internal Seat (long) Male Pipe Double Polyline Straightway Internal Seat Inverted Straightway External Seat Truck Valves Compression Angle Truck Valve Truck Valve

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Eaton Brass Products Master Catalog-11

Application Data Visual Index Ground Plug & Multiple Shut-Offs Ground Plug Drain Male to Female Pipe Truck Shut-Off to Female Pipe Compression Double Marine Shut-Off Female Pipe Double Male to Female Pipe Compression Straightway Plastic Drain Cocks Brass Ball Valves X BSPP Products Molded Compression Tube Fittings Male Connector Union Connector Female Connector Straight Connector Bulkhead Union Plastic Barbed Fittings Male Elbow KYNAR Check Valve Universal Connector Elbow Connector Female Elbow

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Eaton Brass Products Master Catalog-12

Application Data Numbering Systems Parts in this catalog are identified by a series of numbers separated by the letter “X. ” 1. The number preceding the “X” is the Catalog “Base Number” and indicates the type of connector. See Table 1 for additional base number data (sometimes referred to as dash size). 2. The second number is the tube and/or pipe size in sixteenths of an inch. When a pipe thread for a given tube size follows the SAE standard as shown in Table 2, no other number is required. Example: 48X6 = SAE 45° Flare Male Connector–3/8" tube, 1/4" Male Pipe. 3. If the pipe size is not to...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.