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Eaton Hydraulics
Eaton Aeroquip Master Catalog

Eaton Aeroquip Master Catalog

Product catalog summary

Overview: The Eaton Aeroquip Hose Assembly Master Catalog is a comprehensive technical guide detailing hose assemblies, fittings, adapters, and accessories. It emphasizes the Triple Crown Advantage, focusing on pressure, temperature, and abrasion resistance.

Table of Contents: The catalog is organized into sections such as Part Number Index, Terms, Hose Application Reference Symbols, Hose Index, How to Order, and various hose styles and fittings.

Hose Styles: Detailed descriptions of different hose styles are provided, including AQP Hose, Synflex Thermoplastic Hose, AC and Refrigeration, PTFE, Specialty & Truck Hose, Low & Medium Pressure Hose, and High Pressure Hose. Each section includes specifications and applications.

Fittings and Adapters: Extensive information on hose fittings (crimp and reusable), adapters, and tube fittings is included, with part numbers, specifications, and compatibility details.

Accessories and Assembly Instructions: The catalog includes a section on accessories and detailed assembly instructions to ensure proper installation and maintenance of hose assemblies.

Hose Assembly Equipment: Information on equipment used for hose assembly, such as portable and production reusable assembly machines, cut-off saws, and skiving tools, is provided.

Technical Data: Appendices contain technical data, fluid compatibility charts, SAE recommended practices, flow capacity charts, and service life routing installation instructions. Guidelines for analyzing hose failures and identifying fluid connectors are also included.

Key Features: The catalog emphasizes the importance of selecting the right hose and fittings for specific applications to ensure safety and efficiency. It provides detailed part numbers and page references for easy navigation.

Specifications: Detailed specifications for different hose types are provided, including high-pressure, low and medium pressure, specialty, and truck hoses. Each hose type is described with its unique features, such as temperature range, pressure ratings, and material composition.

Ordering Instructions: The document outlines how to order hoses, specifying the importance of using correct part numbers and dash sizes, which designate the nominal size in 16ths of an inch.

Assembly and Fittings: Information on hose assembly components, including reusable and crimped hose assemblies, is provided. The catalog advises on the performance ratings of hose fittings and the importance of matching these with hose ratings to ensure optimal performance.

Warnings and Recommendations: The document includes warnings about hose assemblies, emphasizing the need to consider the performance rating of connecting ends. It also provides recommendations for using factory-assembled hose assemblies for reliability.

Additional Features: The catalog highlights the features of specific hoses, such as abrasion resistance, fluid compatibility, and temperature resistance. It also mentions the availability of custom colors and the use of non-conductive hose constructions for safety in certain applications.

Contact Information: For inquiries and orders, contact details for Eaton are provided, including phone numbers and a website link.

PTFE Hose Series: Detailed specifications and applications for various types of PTFE hoses are provided, including temperature ranges and specific applications for each series.

Convoluted Hose: Features a PTFE tube with 304 stainless steel wire braid reinforcement, suitable for various industrial applications.

Heater and Coolant Hoses: Specifications for heater and coolant hoses, including temperature ranges and reinforcement details, are provided.

Airbrake Hoses: Specifications for airbrake hoses, including temperature ranges and reinforcement details, are provided.

Specialty Hoses: Specifications for specialty hoses, including temperature ranges and reinforcement details, are provided.

Additional Information: For more detailed specifications and configurations, refer to Eaton's catalogs and bulletins as mentioned throughout the document.

Hose Construction: The hoses are constructed using AQP elastomer tubes with various reinforcements such as polyester inner braids, single wire braids, and textile braided covers.

Operating Temperature Range: The hoses are designed to operate within a temperature range of -49°C to +150°C (-55°F to +302°F).

Applications: The hoses are suitable for conveying air, gasoline, diesel fuel, lubricating oils, water, and coolants.

Pressure Ratings: The document provides maximum operating and burst pressure ratings for each hose type.

Biodiesel Compatibility: Some hoses are compatible with biodiesel up to B20, with a maximum temperature of 100°C (212°F).

Agency Listings: For complete agency listings and approvals, the document refers to additional pages.

Fitting References: The document includes references to crimp and reusable fittings, with specific pages for socket data and fitting instructions.

Additional Notes: The document advises on the use of internal support coils for hoses requiring greater negative pressures.

Warnings and Recommendations: The document emphasizes the importance of handling LPG with care due to its hazardous nature.

General Notes: For complete agency listings and more detailed information on specific fluid applications and high temperature ratings, refer to pages 346-355.

Hose and Reusable Fittings: Follow detailed steps for cutting, skiving, and assembling hoses with reusable fittings.

Crimping Equipment: The crimping machines are designed with color-coded spacer rings for controlling crimp diameter, ergonomic handles, and versatile power source options.

Reusable Assembly Equipment: The FT1097 and FT1013 machines are portable and designed for reusable hose fittings.

Production Equipment: The FT1028 machine is designed for high-volume production of reusable hose fittings.

Cutting Equipment: The FT1258 and FT1505 machines are designed for cutting thermoplastic and reinforced hoses.

Skiving Equipment: The document details skiving tools like the FT1229, FT1230, and FT1231 mandrels for different fitting types.

Ordering Instructions: Each machine and tool comes with specific ordering instructions, including part numbers and optional accessories.

Industry Agencies: The document lists several industry agencies whose standards Aeroquip hoses comply with.

Hose Compliance: The document provides a detailed table listing various hose part numbers and their compliance with specific standards.

Fluid Compatibility: A fluid compatibility chart is included, indicating the suitability of different elastomers and metals for use with various fluids.

Hose Tube Identification: The document categorizes hoses based on the material of their inner tubes.

Seal Elastomer Data: Information on seal elastomers is provided, including their maximum operating temperature ranges.

Warnings and Recommendations: The document emphasizes the importance of compatibility between hose fittings and conveyed fluids.

Fluid Types and Compatibility: The document lists numerous fluid types, including hydraulic oils, motor oils, turbine oils, and specialty fluids.

Hose Classifications: Hose classifications are provided with temperature ratings for different pressure levels.

SAE Recommended Practices: The document outlines SAE J1273 guidelines for the selection, installation, and maintenance of hose assemblies.

Installation Guidelines: Detailed instructions are provided for pre-installation inspection, following manufacturer assembly instructions, maintaining minimum bend radius, ensuring proper twist angle and orientation, securement, proper connection of ports, avoiding external damage, and system check-out.

Maintenance Recommendations: A maintenance program is essential for extending hose life, including proper storage conditions and regular visual inspections.

Visual Inspection and Maintenance: Inspect hoses for leaks, damage, kinks, and other signs of wear. Replace or repair as necessary.

Functional Testing: Operate the system at maximum pressure to check for leaks and malfunctions.

Replacement Intervals: Consider replacement based on service life, recommendations, or risk of failure.

Flow Capacities and Pressure Drop: Use the formula G.P.M. x 0.3208 / VELOCITY (FT./SEC.) to determine area.

Hose Routing and Installation: Allow slack for hose length changes under pressure.

Failure Analysis: Common causes of failure include improper application, assembly, and external damage.

Symptoms and Causes of Hose Failures: Hard, cracked hoses may indicate heat damage.

Measuring Tools and Procedures: Identification Tool Kit includes a seat angle gauge, thread pitch gauge, and I.D./O.D. caliper for accurate connector measurements.

Thread Size Chart: Provides a quick reference for thread size by dash size, including SAE, NPTF, and other standards.

American Connections: Details on measuring non-threaded connections and the use of dash numbers for component sizing.

French Connections: The document lists nominal sizes, thread sizes, and outer diameters for male and female threads in both fractional and decimal formats.

British Connections: The BSPT (tapered) and BSPP (parallel) connections are discussed, highlighting differences in thread pitches and sealing methods.

Japanese Connections: The JIS standards are covered, including parallel and tapered pipe threads.

JIS 4-Bolt Flange: This section describes the JIS B 8363 4-bolt flange connection, used in fluid power systems, with two pressure ratings.

O-Ring Pilot Thread Sizes: Common in air conditioning systems, this section explains the sealing mechanism using an O-ring.

SAE O-Ring Boss: The document outlines the SAE J1926 standard for O-ring boss connections.

Pressure Ratings: The document emphasizes the importance of adhering to maximum dynamic working pressure limits.

Dynamic vs. Static Operating Pressure: The document distinguishes between dynamic and static operating conditions.

Specifications: The document outlines the pressure ratings and material specifications for Eaton's hydraulic systems.

Procedures: The document provides guidelines for designing and servicing hydraulic systems.

Standards and Recommendations: Eaton recommends a 4:1 safety factor for operating pressures relative to tube burst data.

Key Data from Tables: The tables provide maximum dynamic working pressures for various hose and adapter assemblies.

Design and Application: Eaton's product line includes a comprehensive collection of hoses, fittings, connectors, and accessories designed to complete a fluid power system.

Hose Types: The document categorizes hoses into specialty & truck hoses, low & medium pressure hoses, and high-pressure hoses.

Fittings and Adapters: Information on hose fittings, adapters, and tube fittings is provided.

Assembly Instructions: Detailed instructions for assembling hose equipment are included.

Conversion Tables: The document includes conversion tables for inches to millimeters and pressure conversions from psi to Mpa.

Pressure Conversion: A specific table for pressure conversion is provided, adhering to SAE J517 Appendix A standards.

Key Data: The conversion tables offer precise measurements for converting fractional inches to millimeters and psi to Mpa.

Contact Information: The document provides contact details for Eaton's Hydraulics Group in the USA, Europe, and Asia Pacific.

Catalog excerpts

Eaton Aeroquip® Hose Assembly Master Catalog Triple Crown Advantage • Pressure • Temperature • Abrasion Resistance

Open the catalog to page 1

Table of Contents Specialty & Truck Hose Part Number Index Terms 9 Hose Application Reference Symbols Hose Index Low & Medium Pre ssure hose Synflex Thermoplastic Hose Specialty & Truck Hose Styles High Pre ssure Hose HOSE: Heater & Coolant EH225, EH226 Airbrake 2550/2554, 2570, EC038 Railroad Airbrake - 1531/1531A Low & Medium Pressure Hose Styles HOSE: 100R4 / Suction FC619, 2661 100R6 & Low Pressure Fabric Braided FC466, FC498, FC598, 2580, 2583 Hose Fittings High Pressure Hose Styles HOSE: Four Spiral EPDM FC636 AQP™ Hi-Temp Spiral -EC525 FC310 & FC510 Reusable, 100R2 Skive Type Reusable,...

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EATON Aeroquip Fluid Conveyance Products A-HOOV-MC001-E2 April 2014 Low & Medium Pressure hose High Pressure Hose PART NUMBER Hose Fittings Adapters & Tube Fittings PART NUMBER Accessories & Assembly instructions PART NUMBER Hose assembly equipment PART NUMBER Specialty & Truck Hose Part Number Index

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PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE PART NUMBER PAGE EATON Aeroquip Fluid Conveyance Products A-HOOV-MC001-E2 April 2014

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EATON Aeroquip Fluid Conveyance Products A-HOOV-MC001-E2 April 2014 Specialty & Truck Hose Low & Medium Pressure hose High Pressure Hose PART NUMBER Hose Fittings Adapters & Tube Fittings PART NUMBER Accessories & Assembly instructions PART NUMBER Hose assembly equipment PART NUMBER

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PART NUMBER Specialty & Specialty & Truck Hose Low & Medium Low & Medium Pre ssure hose High Pre ssure Hose Hose Fittings Adapters & Adapters & Tube Fittings Acce ssories & Acce ssories & Assembly instructions Hose a ssembly Hose a ssembly equipment appendicies 6 PART NUMBER PART NUMBER EATON Aeroquip Fluid Conveyance Products A-HOOV-MC001-E2 April 2014 PART NUMBER

Open the catalog to page 6

Open the catalog to page 7

PART NUMBER Specialty & Specialty & Truck Hose Low & Medium Low & Medium Pre ssure hose High Pre ssure Hose Hose Fittings PART NUMBER PART NUMBER Adapters & Adapters & Tube Fittings Acce ssories & Acce ssories & Assembly instructions Hose a ssembly Hose a ssembly equipment appendicies 8 EATON Aeroquip Fluid Conveyance Products A-HOOV-MC001-E2 April 2014 PART NUMBER

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Flow Capacities 357 Fluid Compatibility Charts 349-355 Gladhand 184 Global BSP Fittings 87 Global Crimp Fitting Data 66 Global Crimp Socket Data 63 Global Metric Fittings 90 Global Nipple Crimp/Clamp 66 Global OTC Crimp 66 Global Skive Crimp 66 Global Skive Socket 66 Global Spiral TTC Crimp 97 Global TTC Crimp 66 Global TTC12 Crimp 66 Hi-Pac® 41 Internal Skive Crimp 118 Jack Hose (10,000 psi) 57 LPG 27, 28 MatchMate Blue® 39, 48 MatchMate Ice® 45 MatchMate Global™ 9, 47-48, 51 3 Mil/DOD 346 MSHA 346 O-Ring 192 O-Ring Kits 194 PTFE 18 Railroad Airbrake Hose 22 Reusable Railroad Airbrake 185 Reusable...

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Specialty & Specialty & Truck Hose Hose Application Reference Symbols Industry symbols are provid ed for each hose indicating where it is typically used. But remember, a hose can be used in any industry, provided it meets the estab Low & Medium Low & Medium Pre ssure hose lished application require ments. This list is provided as a guide. Final selection is further dependent on pressure, fluid, fluid concen trations, temperature and intermittent or continuous exposures and government or industry specifications. High Pre ssure Hose ground support Equipment chemical transfer high performance...

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Hose Index Description Pages Description Pages Description Pages A/C and Refrigeration Hose 17 AQP Hose 13-14 Hose 20-57 Four spiral wire 49-53 Four or six spiral wire 54-56 Hi-Pac 41 MatchMate Blue 39, 48 MatchMate Ice 45 MatchMate Global 39, 47, 48, 51 Single wire braid 38-42 Textile braid 21, 22, 32-37 Wire inserted suction 34, 35 Special application 20-34 Airbrake 21-23 AQP 23-25, 27, 33 Convoluted PTFE 31, 32 Engine and airbrake 23 EPDM 40, 49 Fuel and oil 23-27 Jack Hose 57 LPG 27, 28 Power steering 41 Railroad airbrake 22 Silicone rubber (coolant) 20 Silicone rubber (heater) 20 SOCKETLESS...

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How to Order Specialty & Specialty & Truck Hose Low & Medium Low & Medium Pressure hose High Pressure Hose Hose Fittings Accurate processing and prompt delivery of your order depends on easy identification of your requirements. Please order Aeroquip brand parts using correct part numbers as described in this catalog. Inquiries and orders should be directed to your Aeroquip Distributor or: Adapters & Adapters & Tube Fittings Accessories & Accessories & Assembly instructions Eaton 14615 Lone Oak Road Eden Prairie, MN 55344 952-937-9800; 888-258-0222; Fax: 952-974-7722 www.eaton.com/hydraulics Part...

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The superior high-temperature, abrasion-resistant hose. Features extensive fluid compatibility. Low & Medium Pressure hose Specialty & Truck Hose Exceeds SAE100R2 Performance Requirements The revolutionary truck hose with superior abrasion resistance. Features an AQP tube for excellent fluid compatibility and temperature requirements. Ideal for truck maintenance and piping conditions where fluid compatibility and chemical resistance are required. Has a blue AQP elastomer cover for fluid resistance. Fire resistant fuel hose meets USCG AI requirements. Offers positive fire resistance in critical...

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AQP Hose Specialty & Specialty & Truck Hose Low & Medium Low & Medium Pressure hose The dual-purpose hose with extensive fluid compatibility is ideal for either suction or chemical transfer applications. GH194 MatchMate BLUE AQP/HI-IMPULSE Hose A thin cover, 1-wire version High Pressure Hose of AQP/HI-IMPULSE hose that allows the use of Aeroquip MatchMate Plus Thru-The-Cover (TTC) fittings. GH195 MatchMate BLUE AQP/HI-IMPULSE Hose A thin cover, 2-wire version Exceeds SAE 100R2AT Hose Fittings High Temperature Fuel and Oil of AQP/HI-IMPULSE hose that allows the use of Aeroquip MatchMate Plus Thru-The-Cover...

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