Overview: The Eaton Industrial Hose Master Catalog for EMEA provides comprehensive information on Eaton's extensive range of industrial hoses, designed to meet diverse application needs across various industries. The catalog highlights Eaton's commitment to delivering flow, flexibility, and value through its innovative products and digital customer experience platform, PowerSource.
PowerSource Features: PowerSource is Eaton's digital platform that simplifies the process of searching, specifying, and selling over 200,000 Eaton products. Key features include product literature, cross-referencing competitor parts, training videos, crimp specifications, dealer locators, 3D models, and product configurators.
Product Range: Eaton offers a wide array of industrial hoses suitable for applications such as air transfer, chemical transfer, food and beverage, oil and gas exploration, and more. The catalog details specific hose types, sizes, and configurations to meet industry standards and application requirements.
Hose Selection Process: Eaton recommends using the STAMPED process to select the appropriate hose and coupling. This involves considering Size, Temperature, Application, Material, Pressure, Ends, and Delivery requirements. A worksheet is provided to assist in organizing information for hose selection.
Market Applications: Eaton's hoses are used in various markets, including construction, oil and gas, mining, food and beverage, chemical plants, and petrochemical industries. Each application has unique requirements, and Eaton's hoses are designed to meet these needs with maximum quality and durability.
Technical Specifications: The catalog includes detailed technical specifications for each hose type, including part number nomenclature, pressure ratings, temperature ranges, and material compatibility. Chemical resistance charts and general hose information are also provided to ensure proper selection and use.
Conclusion: Eaton's Industrial Hose Master Catalog is a valuable resource for engineers and buyers, offering detailed information on a wide range of hoses and the tools needed to select the right product for specific applications. The catalog emphasizes Eaton's leadership in manufacturing and innovation, ensuring safety and performance in industrial hose applications.
Introduction and Safety Information: This document serves as a guide for selecting the appropriate Eaton Industrial hose for various applications. It emphasizes the importance of understanding and adhering to safety information, warnings, and guidelines to ensure the safe and proper use of hoses. The document highlights potentially hazardous situations and provides symbols to indicate the severity of these risks.
Application Data: The document outlines the critical factors to consider when selecting a hose, known as STAMPED: Size, Temperature, Application, Material, Pressure, Ends, and Delivery. These factors are essential for ensuring the proper operation and safety of the hose and related equipment.
Important Safety Information: Warnings are provided regarding the potential risks of improper hose selection, installation, and maintenance. The document stresses the importance of following manufacturer recommendations and using compatible fittings and assembly equipment to prevent serious injury or property damage.
Hose Selection and Installation: Proper selection and installation of hoses and hose ends are crucial to avoid leakage, bursting, or other failures. The document provides guidelines on fluid compatibility, temperature, installation design, and other factors to consider for safe hose assembly and use.
Hose Maintenance: Regular maintenance and inspection of hoses are necessary to ensure safety and functionality. The document advises storing hoses in a dry place and inspecting them for damage, kinking, or broken reinforcement.
Product Warranty and Support: The document provides links to Eaton's warranty policy and terms and conditions of sale. It emphasizes the importance of following application considerations and product instructions to prevent unstable applications and potential liabilities.
Product Specifications: The catalog includes detailed specifications for various types of hoses, including high-pressure, medium-pressure, and specialty hoses. Each product listing provides information on applications, materials, temperature ranges, and pressure ratings.
Specifications:- H9949 SHOCK-SAFE™: Non-conductive hose for air and water transfer. Temperature range: -40°C to +82°C. Pressure: 19.0 bar.
- H1776 & H1777 PERFECTION™ 300: For air tools, with a temperature range of -40°C to +82°C and pressure of 22.4 bar.
- H201 EASY COUPLE™: Used for air-operated tools, with a temperature range of -40°C to +100°C and pressure of 14-21 bar.
- H275 POLYFORCE II™: For air tools and lubricated air, with a temperature range of -23°C to +65°C and pressure of 9-21 bar.
Safety Information:- Testing should be conducted by trained personnel using proper tools and procedures to avoid injury or damage.
- Hoses must be used for their intended purpose to prevent deterioration and potential hazards.
- Proper selection of hose and couplings is crucial for safe operation.
- Consider both working pressure and pressure surges when selecting hoses to prevent failures.
Applications:- Hoses are used in various industries including construction, mining, oil and gas exploration, and shipbuilding.
- Specific hoses are designed for high-pressure applications, air and dust suction, and multipurpose uses.
Key Features:- Hoses are branded for easy identification and selection.
- Multipurpose hoses can replace several special-purpose hoses, reducing costs.
- Eaton hoses are known for their quality and reliability, backed by over 100 years of reputation.
Specifications:
1. High tensile polyester yarn with abrasive resistant yellow PVC and black conductive striped PVC cover.
2. Operating temperature range: -10°C to +70°C (-14°F to +158°F).
3. Designed for high technology anti-static air and water supply in the mining industry.
4. Conductive outer strip connected to conductive inner wall.
Applications:
1. Suitable for mining, metal working, construction, forest industry, oil and gas exploration, and more.
2. Provides power to air-operated equipment and pneumatic tools.
Markets:
1. Mining
2. Construction
3. Metal working
4. Oil and gas exploration
5. Rental industry
6. Steel and quarries
Type of Couplings:
1. Boss
2. Ground joint
3. Air hammer
4. Air king
5. Eaton quick disconnect
6. Eaton "Z" series and TTC series
Standards and Compliance:
1. Meets AS/NZS 2554 and AS 2660 standards.
2. TS 745 - EN ISO 2398 Type 4 Class A compliance.
Construction Details:
1. Tube: Nitrile or oil-mist resistant synthetic rubber.
2. Reinforcement: High-tensile synthetic textile or 2-fiber braid.
3. Cover: Abrasion, ozone, and weather resistant synthetic rubber or vinyl nitrile.
Operating Temperature:
1. Air and water: -40°C to +82°C (-40°F to +180°F).
2. Oil: -40°C to +127°C (-40°F to +260°F).
Warnings:
1. Use of damaged hose or improper use may result in bodily injury or property damage.
2. Consult Eaton catalog or Technical Support for proper application and safety information.
Specifications:
1. Construction: Various hoses are constructed using materials such as PVC, nitrile blend, EPDM, and synthetic rubber. Reinforcements include 2-spiral fiber, 4-fiber spiral, and high-tensile synthetic textile.
2. Operating Temperature: Ranges from -40°C to +122°C (-40°F to +248°F) depending on the hose type.
3. Applications: Hoses are designed for air and water transfer, use with air tools, lubricated air, and in industries such as construction, mining, oil and gas exploration, and food processing.
4. Markets: Construction, mining, general industry, in-plant air service, food processing, agriculture, and more.
Procedures and Recommendations:
1. Couplings: Various types of couplings are recommended, including Eaton "E" and "Z" series, TTC series, barbed inserts, and quick disconnects. Users are advised to contact the coupling manufacturer for attachment procedures and recommendations.
2. Safety Information: Users are warned against using damaged hoses or improper applications, which may result in injury or property damage. Consultation with Eaton's catalog or technical support is recommended for proper application.
Performance Parameters:
1. Pressure Ratings: Maximum operating pressures range from 9 bar (125 psi) to 70 bar (1000 psi), with burst pressures significantly higher.
2. Bend Radius: Minimum bend radius varies by hose type, affecting flexibility and application suitability.
Additional Features:
1. Color and Length Options: Additional colors and lengths are available for select items.
2. Specialty Hoses: Some hoses are designed for specific applications such as high-pressure air in mines or suction and discharge of air, dust, and grain.
Critical Warnings:
Refer to warnings and safety information on pages N-1 – N-16. Improper use may result in bodily injury or property damage.
Introduction and Safety Information: The document provides detailed specifications and safety information for Eaton's industrial hoses used in various applications such as cement, plaster, grout, and dry bulk materials. It emphasizes the importance of using hoses correctly to prevent bodily injury or property damage. Key warnings include ensuring proper hose selection, avoiding use beyond temperature ratings, and consulting manufacturers for correct coupling and assembly.
Specifications: The document lists various hose models with specifications including inner diameter (I.D.), outer diameter (O.D.), maximum operating pressure, burst pressure, and weight. For example, the EHK007 series is designed for high-pressure concrete pumping with a maximum operating pressure of 85 bar (1230 psi) and a burst pressure of 200 bar (2900 psi).
Applications: Different hose models are tailored for specific applications:
- EHK007: High-pressure concrete pumping.
- EHK006: High-pressure spraying of plaster, grout, sand, gypsum, and ready-mixed concrete.
- EHK005: Plaster and grout spraying with a lower pressure rating of 41 bar (600 psi).
- EHK002: Suction and discharge of dry bulk materials, sand, gravel, and dry cement.
Construction and Materials: All hoses feature abrasion-resistant synthetic rubber tubes and covers, with reinforcements varying from high-tensile steel cords to synthetic textiles and anti-static copper wires. The operating temperature range for these hoses is -40°C to +70°C (-40°F to +158°F).
Environmental Resistance and Value: The hoses are designed for maximum life and value, with materials that resist abrasion, ozone, and weather. They are built to facilitate ease of handling while maintaining safety and performance standards.
Couplings and Attachments: Recommendations for couplings include Victaulic male NPT and cam and groove types. It is advised to consult with coupling manufacturers for proper attachment procedures.
Warnings: Several warnings are highlighted, such as the dangers of using damaged hoses, exceeding temperature ratings, and improper material transfer. The document stresses the importance of following manufacturer guidelines to prevent accidents and ensure hose longevity.
Specifications:
The document outlines the construction and specifications of Eaton's industrial hoses, specifically designed for suction and discharge of dry bulk materials such as sand, gravel, and dry cement. The hoses are constructed with an abrasion-resistant synthetic rubber tube, high-tensile synthetic textile reinforcement with anti-static copper wire, and a pin-pricked, abrasion, ozone, and weather-resistant synthetic rubber cover. The operating temperature range is -40°C to +70°C (-40°F to +158°F).
Applications and Markets:
These hoses are suitable for use in construction, cement, and swimming pool markets. They are compatible with cam and groove and combination nipple couplings, with specific attachment procedures recommended by the coupling manufacturer.
Hose Maintenance:
Proper maintenance is crucial for safe hose operation. Hoses should be stored in a dry place and visually inspected regularly. Any hose with exposed reinforcement or reduced diameter due to kinking should be retired from service to prevent leakage or bursting.
Chemical Hose Safety:
The document emphasizes the importance of selecting the correct hose for chemical applications, as improper use can lead to serious injury or property damage. It includes warnings about the potential hazards of chemical hose failure and the necessity of consulting Eaton for technical assistance when in doubt.
Handling and Storage:
Careful handling is required to avoid damage to the hose reinforcement. Hoses should not be dragged or lifted improperly, and should be stored in a cool, dark, dry place to extend their lifespan. Regular inspection and hydrostatic testing are recommended, especially for hoses used in bulk transfer services.
Testing and Inspection Procedures:
The document provides guidelines for the inspection, maintenance, and testing of chemical hoses, including the importance of monitoring pressures and temperatures to avoid exceeding specified limits. It also highlights the need for protective clothing during operations involving chemical hoses.
Introduction and Safety Information: The document emphasizes the importance of selecting the correct hose and coupling for specific applications, highlighting that only trained personnel should perform assembly using proper tools and procedures. It warns against using hoses for materials they are not designed for, as this can lead to deterioration, leaks, or bursts, potentially causing serious injury or death. Kinks in hoses are also identified as a risk factor for bursting.
Specifications: The document provides detailed specifications for various chemical hoses, including construction materials such as UHMW-PE tubes, FDA-approved materials, and EPDM covers. Reinforcement is provided by wire braids or fibers, with operating temperatures ranging from -40°C to +121°C (-40°F to +250°F). The hoses are designed for transferring acids, chemicals, solvents, and petroleum products, with applications in loading, unloading, pumping, suction, or gravity flow discharge.
Applications and Markets: The hoses are suitable for the chemical petroleum industry, in-plant transfers, tank trucks, paper/pulp industry, bulk hauling, oil and gas exploration, and shipbuilding. They are also used for potable water and food transfer in some cases.
Couplings and Attachments: Recommended couplings include cam and groove, combination nipple, and male NPT. The document advises consulting the coupling manufacturer for recommendations on metal selection and attachment procedures, including crimp specifications.
Performance and Limitations: The document lists maximum operating pressures, burst pressures, minimum bend radii, and vacuum ratings for each hose type. It notes that elevated temperatures can affect chemical resistance ratings and advises consulting chemical compatibility information before use. Factors such as concentration, fluid contamination, and extreme temperatures may impact performance specifications.
Warnings and Recommendations: The document repeatedly warns against using damaged hoses or improper applications, as these can result in bodily injury or property damage. It advises consulting the Eaton catalog or technical support for proper application guidance.
Overview: The document is a technical catalog from Eaton, detailing specifications and applications for various industrial hoses used for chemical suction and discharge. It includes construction details, operating temperatures, applications, and coupling types for different hose models.
1. Hose Construction and Specifications:- Materials: Hoses are constructed with tubes made from materials like XLPE (cross-linked polyethylene), EPDM rubber, and UHMW-PE, reinforced with high-tensile synthetic textiles and steel or copper wires.
- Temperature Range: Operating temperatures vary from -40°C to +149°C, depending on the hose type.
- Pressure Ratings: Maximum operating pressures range from 10.5 bar to 41 bar, with burst pressures significantly higher.
2. Applications and Markets:- Hoses are designed for the suction and discharge of chemicals, solvents, and petroleum products.
- Common markets include the chemical petroleum industry, in-plant transfers, tank trucks, paper/pulp industry, bulk hauling, and oil and gas exploration.
3. Coupling Types:- Common coupling types include cam and groove, combination nipple, and male NPT.
- Users are advised to consult coupling manufacturers for recommendations on metal selection and attachment procedures.
4. Safety and Compatibility:- Warnings emphasize the importance of consulting the Eaton catalog or technical support for proper application to avoid injury or property damage.
- Elevated temperatures can affect chemical resistance, and users should refer to chemical compatibility information before use.
5. Product Variants:- Several hose models are detailed, including EHC034, EHC011, H0345, EHC017, EHC016, and H9699, each with specific dimensions, pressure ratings, and applications.
- Specialty hoses like the NYALL™ hose are designed for specific applications such as spraying pesticides and fertilizers.
6. Hose End Selection:- Proper selection of hose ends is crucial for safe operation, considering factors like fluid compatibility, temperature, installation design, hose size, and corrosion requirements.
Introduction and Safety Information: The document emphasizes the importance of using trained personnel and proper procedures when handling hoses to prevent serious injury or property damage. It highlights the necessity of selecting the correct hose and coupling for specific applications, considering factors like working pressure, temperature ratings, and environmental resistance.
Food and Beverage Hose Specifications: The catalog provides detailed specifications for various hoses used in the food and beverage industry, including:
- H0350 LION™ Food Transfer: Suitable for non-dairy food products with a temperature range of -40°C to +82°C and a pressure rating of 17.5 bar.
- EHF002 Liquid Food Suction & Discharge: Designed for milk, vegetable oil, and beverages, with a temperature range of -40°C to +80°C and a pressure rating of 10.5 bar.
- EHF018 Milk Suction & Discharge: Specifically for milk, with similar temperature and pressure specifications as EHF002.
- EHF020 Alcohol Suction & Discharge: For high-alcohol content foods, with a temperature range of -40°C to +80°C and a pressure rating of 10.5 bar.
- EHB503 Medium Duty Beer/Wine S&D: Suitable for beverages like beer and wine, with a temperature range of -40°C to +120°C and a pressure rating of 7.0-10.5 bar.
Environmental Resistance and Construction: The hoses are constructed with materials like vinyl nitrile, NBR, and EPDM rubber, providing resistance to oil, abrasion, ozone, and weather. Reinforcements include high-tensile synthetic textiles and steel helical wires.
Sanitation and Maintenance: The document advises on sanitation procedures, such as using steam at a maximum of 120°C for 15 minutes or caustic soda at 50°C for 15 minutes. It stresses the importance of proper maintenance and storage to ensure hose longevity and performance.
Conclusion: The catalog serves as a comprehensive guide for selecting and using industrial hoses in the food and beverage sector, emphasizing safety, proper application, and maintenance to prevent accidents and ensure efficient operations.
Overview: The document is a section of the Eaton Industrial Hose Master Catalog, focusing on hoses for the food and beverage industry, specifically for beverage suction and discharge, dry bulk suction and discharge, and cleaning services.
Beverage Suction & Discharge: - Alcohol Suction & Discharge (EHF020): Designed for high-alcohol content food products. Constructed with UHMW-PE tube, high-tensile synthetic textile reinforcement, and EPDM rubber cover. Operating temperature ranges from -40°C to +80°C. Complies with EC and FDA regulations.
- Medium Duty Beer/Wine Suction & Discharge (EHB503): Suitable for beverages like mineral water, beer, and wine. Features EPDM rubber tube and cover, with a temperature range of -40°C to +120°C. Meets EC and FDA standards.
- Steel Spiral PVC (EHT200): Used for water and juice delivery in various industries. Made with food-grade PVC and galvanized steel spiral wire. Operating temperature is -5°C to +60°C.
- CLEARFORCE™ (RH285): For food and beverage dispensing, as well as agricultural applications. Constructed with clear PVC and 2-spiral fiber reinforcement. Temperature range is -26°C to +66°C.
Dry Bulk Suction & Discharge: - Bulk Suction & Discharge (EHF013): For bulk abrasive products like sugar and flour. Features abrasion-resistant synthetic rubber tube and cover. Operating temperature is -40°C to +70°C.
- Flat Light-Duty Bulk Discharge (EHF022): Designed for discharging bulk abrasive materials in the food industry. Constructed with abrasion-resistant synthetic rubber. Temperature range is -40°C to +70°C.
Cleaning Service: - Dairy Washdown (EHF003): Used for cleaning in food processing plants. Made with synthetic rubber that meets FDA and European standards. Can handle hot water up to 80°C and steam up to 165°C.
Safety and Standards: All hoses come with warnings about the risks of using damaged hoses and emphasize consulting Eaton's technical support for proper application. They comply with various EC and FDA regulations, ensuring safety and quality in food and beverage applications.
Introduction and Safety Information: The document emphasizes the importance of safety when handling hoses, particularly for transferring gases like propane, butane, and nitrogen. It includes multiple warnings about the potential dangers of improper use, such as serious injury, death, or property damage. Key safety measures include using hoses within their specified temperature and pressure limits, ensuring proper coupling, and selecting the correct hose for the intended material transfer.
Hose Specifications: The document details various hoses designed for specific applications, including:
- EHG003 and EHG004: These are for liquid propane suction and discharge, with a temperature range of -30°C to +70°C and -50°C to +70°C respectively. Both have a maximum pressure of 25 bar (365 psi) and are suitable for transferring propane, butane, and natural gas in well-ventilated areas.
- EHG006: Designed for liquid propane discharge, it shares similar specifications with EHG003 and EHG004 but is specifically noted for its LPG-resistant NBR rubber tube.
- EHG001: This hose is for nitrogen transfer, with a temperature range of -40°C to +70°C and a maximum pressure of 20.7 bar (300 psi).
Construction and Materials: Each hose is constructed with specific materials to ensure safety and performance:
- Tubes are made from nitrile or static-dissipating NBR.
- Reinforcement involves high-tensile synthetic textiles, often with steel helical wire.
- Covers are typically pin-pricked synthetic rubber to allow for gas dissipation.
Applications and Markets: The hoses are primarily used in LPG delivery vehicles, petroleum refineries, chemical processing, and tank trucks. They are designed for transferring gases in open, well-ventilated areas with a maximum working pressure of 1 psiG.
Couplings and Attachments: The document advises consulting with coupling manufacturers to ensure proper attachment procedures and recommends using swaged or crimp male couplings for secure connections.
Additional Information: The document includes tables with detailed specifications for each hose type, including inner and outer diameters, maximum operating and burst pressures, minimum bend radius, and weight. It also highlights the importance of permanent branding on hoses for easy identification and selection.
Introduction and Safety Information: The document provides critical safety warnings for handling industrial hoses. It emphasizes the importance of using trained personnel for testing and assembly, following manufacturer’s procedures, and ensuring hoses are used for their intended materials to prevent injury or damage.
Material Handling Specifications: The catalog details various hoses designed for handling dry bulk materials, abrasive materials, and hot air transfer. Each hose type includes specifications such as application, tube material, reinforcement, cover, temperature range, and pressure ratings.
Slurry and Abrasive Resistant Hoses: - EHM001: Designed for suction and discharge of dry bulk materials, featuring anti-static natural rubber and high-tensile synthetic textile reinforcement.
- EHM002: Suitable for abrasive materials, with static dissipating synthetic rubber and similar reinforcement.
- EHK013: Used for abrasive powders and granules, with natural rubber tube and pin-pricked synthetic rubber cover.
Dry Material Handling: - EHK002: For dry bulk suction and discharge, featuring static dissipating synthetic rubber and high-tensile textile reinforcement.
- EHK016: Similar to EHK002 but designed specifically for discharge applications.
WILDCAT™ Series: - H0347: For transferring dry bulk and abrasive materials, with static dissipating natural rubber/SBR tube.
- H0319: Soft wall variant for similar applications, with a natural rubber blend tube.
- H0349: Hot air transfer hose, suitable for non-oily applications, with EPDM tube.
Hot Air Blower: - EHM003: Designed for hot air blower applications, featuring EPM tube and EPDM cover, suitable for high temperatures.
Sandblast Hoses: - EHC501 and EHC500: Used for conveying sand or shot for cleaning purposes, with static dissipating synthetic rubber tubes and high-tensile textile reinforcement.
Couplings and Gaskets: The document includes specifications for couplings and gaskets compatible with the hoses, emphasizing the importance of consulting manufacturers for proper attachment procedures.
Overview: This document is a technical catalog from Eaton, detailing various industrial hoses used for material handling, dry material transfer, sandblasting, and oil and gas exploration. It includes specifications, construction details, applications, and safety warnings for each type of hose.
Specifications: The catalog provides detailed specifications for each hose type, including inner diameter (I.D.), outer diameter (O.D.), maximum operating pressure, burst pressure, weight, and length. These specifications are crucial for selecting the appropriate hose for specific industrial applications.
Construction: Each hose is constructed with specific materials to suit its application. Common materials include static dissipating synthetic rubber, high-tensile synthetic textile, and anti-static copper wire. Covers are often abrasion, ozone, and weather-resistant.
Operating Temperature: The hoses are designed to operate within specific temperature ranges, typically from -40°C to +70°C (-40°F to +158°F), with some hoses capable of handling higher temperatures intermittently.
Applications: The hoses are used for various applications such as suction and discharge of dry bulk materials, transfer of abrasive materials, and hot air blower applications. Specific markets include construction, cement, swimming pools, in-plant transfers, tank trucks, bottling plants, coal plants, and dry cement operations.
Couplings: The document advises on the types of couplings suitable for each hose, such as cam and groove or combination nipple, and recommends consulting the coupling manufacturer for attachment procedures.
Safety Warnings: The catalog emphasizes the importance of adhering to safety information to prevent bodily injury or property damage. Users are advised to consult the Eaton catalog or technical support for proper application and to avoid using damaged hoses.
Material Handling - Sandblast: Specific hoses are designed for sandblasting applications, conveying sand or shot for cleaning purposes. These hoses are constructed with static dissipating synthetic rubber and high-tensile synthetic textile reinforcement.
Oil and Gas Exploration: The catalog includes hoses for oil and gas exploration, such as the BLACKCAT™ Frac hose for petroleum-based fluids and the EC556 Blowout Preventer Hose for preventing pressure escape during drilling. These hoses are reinforced with high-tensile steel wire and have flame-resistant covers.
Introduction and Safety Information: The document provides critical safety warnings for the use of hoses in oil and gas exploration. It emphasizes the importance of using hoses only for their intended materials and applications to prevent deterioration, leaks, or bursts that could lead to serious injury or property damage. Proper selection, maintenance, and adherence to manufacturer guidelines are crucial.
Hose Specifications and Applications: - EHP007 Oilfield Suction: Designed for transferring drilling mud, crude oil, and petroleum products with up to 50% aromatic content. It features a nitrile blend tube, high-tensile synthetic textile reinforcement, and operates between -35°C to +70°C with a pressure rating of 10.5 bar.
- EHP009 Oilfield Vacuum: Suitable for transferring drilling mud or crude oil, not recommended for refined petroleum products. It has a nitrile blend tube, dual steel helical wire reinforcement, and operates between -30°C to +80°C with a pressure rating of 10.5 bar.
- EHP003 Heavy Duty Oilfield Liquid Mud Discharge: Used for discharging high-pressure liquid mud and mineral oils. It features a CR blend tube and operates between -35°C to +80°C with a pressure rating of 41 bar.
Construction and Performance: The hoses are constructed with various materials such as nitrile blends, CR blends, and synthetic textiles to ensure durability and performance under specified temperature and pressure conditions. They are designed to be pressure and vacuum resistant, flexible, and easy to handle.
Couplings and Attachments: The document specifies different types of couplings such as cam and groove, male NPT, and unions for various hose applications. It advises consulting the coupling manufacturer for proper attachment procedures.
Quality Assurance: Eaton hoses are manufactured using advanced technology in wire and synthetic yarns, ensuring quality and performance. The document highlights the importance of design and quality control in achieving maximum performance.
Introduction: The document is an excerpt from the Eaton Industrial Hose Master Catalog, focusing on hoses for petroleum applications. It includes specifications for various types of hoses used in aircraft refueling, petroleum dispensing, and suction & discharge operations.
Specifications:- Aircraft Refueling Hoses: Designed for ground refueling of aircraft with up to 30% aromatic content. Key features include NBR rubber tubes, high-tensile synthetic textile braid reinforcement, and CR blend covers. Operating temperatures range from -30°C to +65°C, with a pressure rating of 20.7 bar (300 psi).
- Petroleum Dispensing Hoses: Used for gasoline dispensing, these hoses feature NBR blend tubes and covers, with high-tensile synthetic textile and anti-static copper wire reinforcement. They operate between -40°C to +85°C, with pressure ratings up to 16 bar (232 psi).
- Suction & Discharge Hoses: These hoses are used for transferring petroleum products, including B20 biodiesel. They have nitrile blend tubes and covers, reinforced with polyester and helical wire. Operating temperatures range from -29°C to +82°C, with pressure ratings between 14-21 bar (200-300 psi).
Safety Information: The document emphasizes the importance of following manufacturer guidelines for hose care, maintenance, and storage to prevent failures that could lead to injury or property damage. It warns against using hoses for unintended materials and highlights the risks of kinks and cover blisters.
Recommendations: Users are advised to consult with coupling manufacturers for proper assembly and to ensure compatibility with specific applications. The document also stresses the importance of selecting the correct hose for hazardous materials to ensure safety and performance.
Overview: This document is a technical catalog for Eaton's industrial hoses, specifically designed for petroleum suction and discharge applications. It includes detailed specifications, construction details, operating conditions, and application recommendations for various hose models.
Specifications: The document provides a comprehensive list of hose models with their respective inner diameter (I.D.), outer diameter (O.D.), maximum operating pressure, burst pressure, minimum bend radius, vacuum rating, weight, and available lengths. These specifications are crucial for selecting the appropriate hose for specific industrial applications.
Construction Details: Each hose is constructed with a tube made of NBR (Nitrile Butadiene Rubber) or vinyl nitrile blend, reinforced with high-tensile synthetic textile, steel helical wires, and anti-static copper wires. The cover is also made of NBR blend, ensuring durability and resistance to petroleum products.
Operating Temperature: The hoses are designed to operate within a temperature range of -40°C to +82°C (-40°F to +180°F), making them suitable for various environmental conditions.
Applications: These hoses are intended for high-pressure petroleum suction and discharge, suitable for use with petroleum products containing up to 50% aromatic content. They are applicable in industries such as tank trucks, paper/pulp, oil exploration, shipbuilding, and batch plants.
Market and Couplings: The document highlights the markets served, including the petroleum industry, and provides information on the types of couplings used, such as cam and groove and combination nipple. It advises consulting the coupling manufacturer for attachment procedures and recommendations.
Safety and Recommendations: The document emphasizes the importance of adhering to safety warnings and proper application guidelines to prevent bodily injury or property damage. Users are advised to consult the Eaton catalog or technical support for proper hose application.
Overview: The document is a section of the Eaton Industrial Hose Master Catalog, focusing on hoses for petroleum suction and discharge applications. It provides detailed specifications, applications, and safety information for various hose types used in the petroleum industry.
Specifications:- Construction: Hoses are constructed with oil-resistant nitrile tubes, high-tensile synthetic textile reinforcement, and covers made from NBR blends. Some hoses include steel helical wires and anti-static copper wires.
- Operating Temperature: Ranges from -40°C to +90°C (-40°F to +194°F) depending on the hose type.
- Applications: Designed for suction and discharge of petroleum products, suitable for use with products containing up to 50% aromatic content.
- Markets: Primarily used in the petroleum industry, oil and gas exploration, tank trucks, and well services.
- Couplings: Compatible with cam and groove and combination nipple couplings. Users are advised to consult coupling manufacturers for attachment procedures.
Product Variants:- PUMA™ Flexible Flat Corrugated Suction and Discharge (EHP542): Available in various sizes with maximum operating pressures of 17.2 bar (250 psi) and burst pressures of 69 bar (1000 psi).
- Petroleum/Oil Suction & Discharge (EHP150): Features a high-tensile synthetic textile with a single steel helical wire, suitable for a temperature range of -35°C to +70°C (-31°F to +158°F).
- BOBCAT™ Corrugated Light Duty (H0369): Designed for light-duty applications with a temperature range of -40°C to +82°C (-40°F to +180°F).
- Channeled Petroleum/Oil Suction & Discharge (EHP505): Includes dual steel helical wires and dual anti-static copper wires, operating between -30°C to +70°C (-22°F to +158°F).
- Petroleum/Oil Discharge (EHP517 & EHP501): Suitable for discharge applications with operating pressures up to 16 bar (230 psi).
Safety and Recommendations:- Users are advised to refer to safety information on pages N-1 to N-16 of the catalog.
- Improper use or damaged hoses can result in bodily injury or property damage. Consultation with Eaton's technical support is recommended for proper application.
Additional Applications:- Fire Fighting: Hoses like H5751 & H5752 are used as pressure booster hoses on firefighting equipment.
- Steel Mill: Various hoses are designed for cooling water transfer and other applications in steel mills.
- Road Construction: Hoses such as BLACKCAT™ are used for hot tar and asphalt applications.
- Specialized Hydrocarbon: H969 is used for hydrocarbon drain services.
Warnings and Safety Information: The document emphasizes the critical importance of following manufacturer-recommended procedures for the care, maintenance, and storage of hoses to prevent serious injury, death, or property damage. It warns against using hoses at temperatures or pressures beyond recommended limits and stresses the necessity of using the correct hose for specific materials to avoid deterioration and potential hazards.
Hose Selection and Identification: Eaton hoses are designed with high visibility branding and color coding to facilitate proper selection, especially when handling hazardous materials. The hoses are constructed to ensure maximum life and performance, with permanent branding for easy identification.
Specialty Hose Applications: - Fire Fighting: Hoses are constructed with synthetic rubber and textile braid reinforcement, suitable for pressure booster applications in firefighting equipment, with operating temperatures ranging from -40°C to +82°C.
- Steel Mill: Various hoses are designed for cooling water transfer and discharge in steel mills and foundries, with operating temperatures up to 600°C. These hoses are reinforced with high-tensile synthetic textiles and have specific coupling requirements.
- Road Construction: Hoses for suction and discharge of tar and asphalt are constructed with nitrile tubes and neoprene covers, capable of handling intermittent temperatures up to +400°F.
Technical Specifications: The document provides detailed technical specifications for various hose models, including inner and outer diameters, maximum operating and burst pressures, weight, and length. It also specifies the construction materials and operating temperature ranges for each hose type.
Conclusion: Proper selection, use, and maintenance of hoses are crucial for safety and performance. The document serves as a comprehensive guide for selecting the appropriate hose for specific applications, ensuring compliance with safety standards and manufacturer recommendations.
Overview: This document is a technical catalog from Eaton, detailing various industrial hoses used in road construction, hydrocarbon, and steam applications. It includes specifications, safety information, and recommendations for proper use and maintenance.
Specifications:- Hot Tar & Asphalt Hoses: Designed for hot tar projects, not suitable for asphalt. Constructed with a nitrile tube, 2-wire braid reinforcement, and a pin-pricked CPE cover. Operating temperature up to 177°C (350°F).
- Hot Tar Pumping Hoses: Used for suction and discharge of tar and asphalt. Features synthetic rubber tube, high-tensile synthetic textile reinforcement, and synthetic rubber cover. Operating temperature from -40°C to +180°C (-40°F to +356°F).
- Asphalt Suction & Discharge Hoses: Suitable for road and roof construction. Constructed with nitrile tube, 2-wire braid reinforcement, and pin-pricked chlorinated polyethylene cover. Operating temperature from -40°C to +177°C (-40°F to +350°F).
- Steam Hoses: Various models for steam transfer, constructed with special chlorobutyl or EPDM tubes, steel wire reinforcement, and pin-pricked EPDM covers. Operating temperatures range from -40°C to +232°C (-40°F to +450°F).
Safety Information:- Exposure to steam is hazardous and can cause serious injury or death. Proper selection, installation, and maintenance of steam hoses are crucial for safety.
- Operators should wear protective clothing, including gloves, boots, and eye protection.
- Regular inspection and maintenance of hoses are necessary to prevent failures.
Recommendations:- Install OSHA-approved safety cables and ensure continuous static grounding.
- Use calibrated torque wrenches for bolt-on clamps and perform repairs only by qualified personnel.
- Install shut-off valves between steam sources and hose assemblies to maximize safety and service life.
- Avoid excessive flexing near couplings and use spring guards to prevent kinking.
- Be aware of the hammer effect caused by pressure spikes and take preventive measures.
Overview: The document is a technical catalog from Eaton, detailing specifications and recommendations for various industrial hoses, particularly steam hoses. It includes safety measures, construction details, operating temperatures, applications, and market sectors.
Safety Recommendations: - Ensure steam hose connections are incompatible with other hoses or use color-coding for safety.
- Train workers to identify issues such as steam leakage or hose damage.
Product Specifications: - STEAM SLAYER™ EH084: Chlorobutyl blend tube, 2-wire braid reinforcement, EPDM cover, operating temperature -40°C to +208°C, suitable for superheated steam up to +232°C.
- Concord Standard H0084: Similar construction with stainless steel anti-static wire, maximum operating temperature +232°C.
- Steel Steam EHS010: EPDM tube, high-tensile steel wire reinforcement, operating temperature -40°C to +200°C.
- Steel Wire Reinforced Steam EHS007: EPM tube, high-tensile steel wire cords, operating temperature -40°C to +208°C.
- Concord 250 Steam H9568: EPDM tube, 2-wire braid reinforcement, maximum operating temperature +232°C.
- Industrial Steam EHS001: EPM blend tube, high-tensile steel wire reinforcement, operating temperature -40°C to +208°C.
- Hydrocarbon Drain H969: Nitrile tube, 2-wire braid reinforcement, maximum operating temperature +176°C.
Applications and Markets: - Common applications include steam transfer for processing products and cleaning equipment.
- Markets served include refining and petrochemical, paper industry, industrial cleaning, oil and gas exploration, steel, and shipbuilding.
Technical Data: - Each hose type includes detailed specifications such as hose ID/OD, maximum operating pressure, burst pressure, weight, and length.
- Operating temperatures and pressure ratings are provided for each hose type.
Additional Notes: - Refer to pages N-1 to N-16 for warnings and safety information.
- Consult Eaton catalog or technical support for proper application and use to avoid injury or property damage.
Introduction and Safety Information: The document provides critical safety warnings for the use of hoses, emphasizing the importance of proper testing, maintenance, and application to prevent injury or damage. It highlights the necessity of selecting the correct hose for specific materials and conditions, considering both working and surge pressures, and adhering to temperature ratings.
Product Specifications: The document details various types of hoses, each designed for specific applications such as water suction and discharge, radiator heating, and sewer cleaning. Key specifications include:
- EHW009 Heavy Duty Water Suction & Discharge: Suitable for water suction and discharge with a temperature range of -25°C to +70°C and a pressure rating of 17.2 bar.
- H0364 OTTER™ Water Suction & Discharge: Designed for water, mud, slurries, and agricultural fertilizers, with a temperature range of -40°C to +120°C and a pressure rating of 10.5 bar.
- EHW035 Heavy Duty Suction & Discharge: Used in industrial and construction services, with a temperature range of -25°C to +70°C and a pressure rating of 20.7 bar.
- EHS520 and EHS540 Sewer Jetting: High-pressure hoses for sewer cleaning, with pressure ratings of 200 bar and 250 bar, respectively.
Construction and Materials: Each hose is constructed with specific materials to suit its application, including synthetic rubber, EPDM, and thermoplastic vinyl nitrile for tubes and covers, and high-tensile synthetic textiles and steel helical wires for reinforcement.
Applications and Markets: The hoses are designed for various markets, including construction, agriculture, mining, shipbuilding, and oil and gas exploration. They are used for applications such as water transfer, mud and slurry handling, and high-pressure cleaning.
Couplings and Attachments: The document specifies the types of couplings suitable for each hose, such as cam and groove or combination nipples, and advises consulting manufacturers for proper attachment procedures.
Performance and Quality Assurance: Eaton hoses are noted for their pressure and vacuum resistance, flexibility, and ease of handling. The document assures quality through design and control, ensuring maximum performance.
Specifications:
The document provides detailed specifications for various types of hoses, including their dimensions, operating pressures, and temperature ranges. For example, the EHW002 series is designed for conveying hot water mixed with anti-freeze liquids in cooling systems, with an operating temperature range of -40°C to +125°C. The EHS520 and EHS540 series are intended for high-pressure water cleaning and rinsing of sewage systems, with operating pressures up to 250 bar.
Construction:
The hoses are constructed with EPDM or synthetic rubber tubes, reinforced with high-tensile synthetic textiles, and covered with EPDM or synthetic rubber. This construction ensures durability and resistance to various environmental conditions.
Applications:
The hoses are suitable for automotive engines, in-plant transfers, cooling systems, and waste management applications. They are designed to handle specific fluids and conditions, such as hot water, anti-freeze liquids, and high-pressure water for sewer cleaning.
Standards and Recommendations:
The document advises consulting the Eaton catalog or technical support for proper application and warns against using damaged hoses or improper use, which may result in injury or property damage. It also emphasizes the importance of selecting the correct hose and fittings for specific applications to ensure safety and performance.
Chemical Resistance:
The document includes chemical resistance charts, indicating the compatibility of various hose materials with different chemicals. Ratings such as Good (G), Fair (F), and Not Recommended (X) are provided for each chemical, helping users select the appropriate hose material for their specific needs.
Warnings:
Several warnings are included regarding the selection and use of hoses and fittings, emphasizing the potential risks of improper selection and use, such as bodily injury or property damage.
Overview: The document provides detailed information on the chemical resistance of various materials used in industrial hose applications. It includes a comprehensive chart indicating the compatibility of different chemicals with specific hose and tubing materials, as well as metals. The document also outlines general hose information, including construction, selection, and maintenance guidelines.
Chemical Resistance Chart: The chart categorizes chemicals based on their compatibility with different materials, using ratings such as Good (G), Fair (F), Not Recommended (X), and Insufficient Information (—). This helps in selecting the appropriate hose material for specific chemical applications.
Hose Construction: A hose is composed of three main components: the tube, reinforcement, and cover. Each component plays a crucial role in the hose's performance. The tube conveys media and provides temperature resistance, the reinforcement supports pressure and vacuum, and the cover protects against environmental factors.
Hose Selection: Proper hose selection is critical for safety and longevity. Factors to consider include application, pressure, environment, compatibility, temperature, size, flexibility, and bend radius. The document emphasizes the importance of using hoses specifically designed for the intended material transfer to prevent deterioration and potential hazards.
Pressure and Suction: Hoses must withstand maximum pressure and suction conditions. The document warns against using hoses beyond their rated pressure and suction capabilities, as this could lead to failures and safety risks.
Environment and Compatibility: The hose's internal and external environments affect its performance. The document advises checking the chemical resistance chart and ensuring compatibility with the materials being transferred. It also highlights the importance of considering temperature effects on hose materials.
Size Considerations: The document explains the importance of selecting the correct hose size, including inner and outer diameters, to meet volume transfer requirements. It provides guidance on calculating the correct hose length by considering end fitting cut-off factors.
Safety Warnings: The document includes several warnings about the risks of using hoses improperly, such as transferring incompatible materials or exceeding temperature ratings, which could lead to leaks, bursts, and serious injuries.
General Hose Information: This section provides an overview of hose construction, selection, and maintenance. It emphasizes the importance of understanding the potential risks associated with hose use, such as static electricity leading to explosions.
Hose Maintenance: Hoses have a limited lifespan influenced by chemical exposure, environmental conditions, and heat. Regular maintenance is crucial to determine when a hose should be replaced. Eaton recommends periodic visual inspections and hydrostatic tests to ensure hoses remain safe for use.
Test and Inspection Procedures: Regular inspections should check for loose covers, kinks, bulges, or soft spots. Hydrostatic tests should be conducted at 150% of the recommended working pressure. Safety precautions must be taken during testing to protect personnel and property.
Safety Warnings: Testing should never use compressible gases due to the risk of explosive failure. Hoses should be restrained during testing to prevent whipping in case of failure. Personnel should avoid standing in front of or behind hoses during pressure tests.
Visual Inspection Guidelines: Inspect hoses for cuts, gouges, or tears. If reinforcement is exposed, the hose should be retired. Check for kinks or broken reinforcement, as these can lead to hose failure.
Couplings Inspection: Examine couplings for cracks or corrosion. Any signs of slippage or damage should result in the hose being removed from service.
Hydrostatic Pressure Test: New hoses should be tested before use, and periodic testing should be conducted to ensure continued serviceability. The test involves filling the hose with water, removing air, and applying pressure to check for leaks or weaknesses.
Electrical Continuity: When required, electrical continuity between fittings should be tested using an ohm meter.
General Care and Maintenance: Hoses should be handled with care, avoiding dragging over sharp surfaces or exposure to excessive pressure. Proper storage conditions can extend hose life, protecting against temperature extremes, humidity, and other environmental factors.
Hose Repair: Some hoses can be repaired if damage is minimal and localized. Safety precautions should be taken during repair, and the hose should be pressure tested afterward.
Storage Guidelines: Proper storage can significantly extend hose life. Hoses should be stored in cool, dark, and dry conditions, away from heat sources and ozone-generating equipment. They should not be stacked excessively or exposed to sunlight.
Conclusion: The document emphasizes the importance of regular maintenance, testing, and proper storage to ensure the safe and effective use of industrial hoses.
Hose Specifications and Types: This document outlines various types of hoses, including steam, anhydrous ammonia, oil suction and discharge, welding, fire, chemical, and fuel dispensing hoses. Each type is identified by a specific publication number.
Proper Used Hose Storage: Before storing used hoses, they must be completely drained and flushed to remove explosive vapors or corrosive residues. Waste disposal must comply with environmental regulations. Hoses should be stored in a cool, dark, dry place at temperatures between 50°F and 70°F.
Proper Hose Handling: To extend hose life and ensure safety, avoid crushing, kinking, dragging, or lifting hoses improperly. Maintain the minimum bend radius and avoid exceeding pressure and temperature limits. Protect hoses from chemicals, heat, and mechanical strain.
Cleaning Hose Assemblies: Hose assemblies should be cleaned at facilities equipped for proper waste disposal. Three cleaning methods are recommended: soak tank, closed-loop system, and rotating brush. High-pressure wands are not recommended due to potential damage.
Oil Resistance and Rubber Hose: Rubber hoses used for petroleum products must be selected based on the aromatic content of the fuel. Oil resistance is classified into three classes (A, B, C) based on volume change and tensile strength retention after exposure.
Troubleshooting and Maintenance: Common hose problems include exposed reinforcement, cracks, cuts, and kinks. Solutions involve proper routing, storage, and cleaning methods. Regular inspection and adherence to manufacturer specifications are crucial.
Flow Rate, Pressure Drop, and Capacity: Hose selection should consider size, length, fittings, material conveyed, bends, and static head pressure to ensure desired flow rates and pressure. Charts provide guidance on pressure drop and flow capacity.
Steam Temperatures: The document provides a table of steam temperatures at various pressures, highlighting the increase in temperature with pressure.
Warnings: Numerous warnings emphasize the importance of proper hose selection, handling, and maintenance to prevent serious injury or property damage.
General Overview: The document is a technical catalog from Eaton, focusing on industrial hoses and their specifications, flow capacities, and pressure drops. It includes conversion formulas, elastomer characteristics, and general hose information.
Specifications and Formulas: The document provides formulas for calculating area based on flow rate and velocity, and conversion factors for U.S. gallons to Imperial gallons and liters. It suggests flow velocities for oils with specific viscosities and operating temperatures.
Flow Capacities: A chart is provided to help determine the correct hose size based on flow rate and velocity. An example is given for selecting a hose size for 13 U.S. gallons per minute at 10 feet per second.
Elastomer Chart: The document lists various elastomers, their compositions, and general properties, such as oil resistance, abrasion resistance, and temperature resistance. Examples include Neoprene, Nitrile, Butyl, and Teflon.
Pressure Drop Information: A table shows pressure drop values for different hose sizes and flow rates, with specific conditions for petroleum-based hydraulic oils.
Terms and Conditions: The document includes links to Eaton's warranty policy and terms and conditions of sale, emphasizing customer support and contact information.