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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue

Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue
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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue

Product catalog summary
Introduction
Eaton's 4S/6S spiral hose fittings are engineered to improve hydraulic system performance by simplifying hose fitting selection and reducing inventory costs. The system is designed to extend hose assembly life and minimize equipment downtime through a fully engineered hose assembly system.
Key Features
  • DURA-SEAL™ Technology: Prevents cool-down leakage and extends hose assembly life, reducing equipment downtime.
  • DURA-KOTE™ Plating Technology: Offers up to 1000 hours of corrosion protection, surpassing industry standards.
  • MatchMate™ Spiral System: Aids in correct hose and fitting assembly, reducing errors and scrap costs.
Technological Advancements
The 4S/6S fittings feature a patent-pending O-ring seal for class 0 cool-down leakage, meeting SAEJ1176 standards. They are non-brazed, non-skive, and have a one-piece design for enhanced reliability.
Corrosion Resistance
Eaton's DURA-KOTE plating technology provides superior corrosion resistance, withstanding up to 1000 hours of salt spray testing, exceeding SAEJ514 requirements.
Hose and Fitting Identification
The MatchMate Spiral system simplifies selection by marking hoses and fittings with identifiers like "4S" or "6S" to ensure correct assembly, enhancing productivity and safety.
Safety and Assembly Instructions
Users should follow specific precautions and assembly instructions to ensure hose assembly longevity and safety, including observing minimum bend radii and maximum operating pressures.
Ordering Information
Orders should use correct part numbers as described in the catalog. Eaton provides globally standardized pressure ratings for market consistency.
Conclusion
Eaton's 4S/6S spiral hose fittings offer a comprehensive solution for high-performance hydraulic systems, combining advanced technology with user-friendly features to enhance reliability and efficiency.
Specifications
The document outlines specifications for Eaton's 4S/6S fittings, emphasizing the importance of matching hose and fitting ratings for optimal performance. It includes assembly procedures, pressure ratings, and construction materials.
Procedures
The document describes the assembly process for hose components, noting both field assembly and factory-assembled options. It stresses considering the performance rating of connecting ends when ordering hose assemblies.
Pressure Ratings
Detailed pressure rating charts are provided for various fitting types, including SAE and international standards. The maximum working pressure is determined by the lesser of the hose and end connector ratings.
Construction and Materials
The document details the construction of various hose types, including materials like synthetic rubber and wire reinforcement, specifying operating temperature ranges and applications.
Recommendations
Eaton recommends robust connector designs for high-pressure applications and provides guidelines for selecting components to complete a fluid power system, offering technical support for specific needs.
Key Data from Tables
Tables provide information on hose dimensions, maximum operating pressures, burst pressures, and minimum bend radii for different hose models, including fitting references and series for each hose size.
Fitting Series
  • 4S Fittings: Compatible with hoses such as EC525, GH493, and others, available in various configurations and angles.
  • 6S Fittings: Designed for hoses like FC273 and EC810, also available in multiple configurations and angles.
Crimp Tooling
The brochure lists approved crimp tooling for assembling hose fittings, specifying insertion depths and compatible assembly machines.
Future Availability
Some items are noted as being available in the near future, with communication to be sent upon availability.
Contact Information
Eaton provides contact details for its Hydraulics Group across the USA, Europe, and Asia Pacific.
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Catalog excerpts

Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-1

Aeroquip 4S/6S Spiral Hose Fittings Eaton´s high performance spiral hose fitting design with DURA-SEAL™ technology Class “0” Cool-Down leakage Superior corrosion resistance Hose/fitting identification pro

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-2

Eaton's 4S/6S spiral advantage Higher operating performance Superior corrosion resistance Eaton designs its hose and hose fittings so that when assembled together our customers have an engineered hose assembly system that will exceed the customer’s hydraulic system requirements providing longer hose assembly life which results in less equipment down-time. Eaton’s engineered hose assembly system approach is what differentiates Eaton from other suppliers in the marketplace, especially those suppliers that only design and Hose/fitting identification program manufacture hose or those suppliers that...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-3

Eaton's technological advancements in spiral hose & hose fitting designs Introducing Eaton’s next generation spiral hose fitting design. This new series of spiral hose fittings incorporates major advancements in fitting design that provides a higher performing spiral hose assembly for the most demanding applications while using a simple more user friendly three step hose and hose fitting assembly process. The 4S/6S hose assemblies meet / exceed all standard global industry specifications. The “4S/6S” fitting series refers to the 4-spiral and 6-spiral wire reinforcement of the hose approved with...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-4

DURA-SEAL™ Technology DURA-SEAL™ technology = Class "0" Cool-down leakage + higher operating performance Eaton’s 4S/6S spiral hose fittings feature a unique patent-pending O-ring seal on the nipple that ensures class 0 cool-down leakage and longer hose assembly life in the most demanding applications. Tests have shown that this revolutionary technology meets SAEJ1176 Class 0 cool-down leakage in high impulse pressure tests with no moisture formulating at the end of the hose socket during system shutdown and start-up. Class 0 is the highest classification rating for leak-free performance of hose...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-5

DURA-KOTE™ Plating Technology DURA-KOTE™ plating = Superior corrosion resistance Corrosion resistance is a necessity on nearly every application of hydraulic fluid conveyance products. Unplated carbon steel fluid conveyance products can begin rusting within hours of exposure to the elements. Now Eaton, a world leader in power management and hydraulic systems, has raised the bar on corrosion resistance. Introducing DURA-KOTE plating technology, delivering significantly higher level of corrosion resistance on carbon steel fluid conveyance products. DURA-KOTE plating technology now comes standard...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-6

MatchMate™ spiral hose/fitting identification system MatchMate Spiral = User friendly hose/fitting identification program Expanding upon our World Class MatchMate program for Eaton braided and 100R12 hoses, we are now offering a new easy matching identification program for our entire spiral hose product offering. In addition, the 4S/6S hose fittings are part of our Eaton Engineered Hose Assembly System which ensures that matched components are used in a crimped hose assembly that meets/exceeds the industry specifications. 4S/6S Hose and fitting identification/matching system Eaton Fitting part...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-7

Safety & assembly Eaton’s hydraulic hose and fitting assembly product warning Flexible hose lines offer many advantages over rigid tubing including routing ease, vibration absorption, sound deafening and the ability to accommodate movement of connected components. However, hose lines require caution in use not only to provide long service, but also to guard against potentially dangerous failure. Important The user should carefully observe the precautions listed in this catalog, including the recommendations on the selection of hose & fittings on the relevant pages. In addition, care should be...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-8

How to order Accurate processing and prompt delivery of your order depends on easy identification of your requirements. Please order Eaton brand parts using correct part numbers as described in this catalog. Inquiries and orders should be directed to your Eaton Fluid Conveyance Distributor or: Eaton Corp. 14615 Lone Oak Rd. Eden Prairie, MN 55344 1-952-937-9800 1-888-258-0222 Fax: 952-974-7722 www.eaton.com/hydraulics Part numbers and dash sizes Globally standardized pressure ratings Dash size designates the nominal size of 16ths of an inch. This number immediately follows the part number and...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-9

Eaton's hose fitting part numbering system – 4S/6S Global crimp nipples/fittings 4S Complete nipple part number: Product Group 4S = Spiral non-skive fitting part number for four-spiral hose 6S = Spiral non-skive fitting part number for six-spiral hose Material stock code A = inch hex stock or metric equivalent Terminal end connection size* Terminal end connection code BF = BSP Female Swivel (1 Hex) BP = BSP Male Parallel BT = BSP Male Tapered CT = CAT Flange DK = 24° Male (light duty) DL = DKO Female Swivel (light duty) DS = DKO Female Swivel (heavy duty) EK = 24° Male (heavy duty) FH = SAE Code...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-10

Hose fitting pressure chart for 4S/6S fittings only Thread style pressure performance Eaton closely follows industry standards in design and in application recommendations. A key principle within ISO, SAE and other standards bodies is that the MAXIMUM WORKING PRESSURE OF THE HOSE OR ADAPTER ASSEMPLY IS THE LESSER OF THE HOSE AND END CONNECTOR(S) USED. The first table below provides excerpts from standard Industry pressure rating charts for connector types as Published by SAE (Society of Automotive Engineers.) Note: The tables below are applicable for low carbon free machining steels typically...

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Aeroquip 4S/6S Spiral Hose & Hose Fitting Catalogue-11

4S/6S Approved hoses EC525 AQP High temperature Part Number Burst Pressure Minimum Bend Radius Operating temperature range Hydraulic system service with petroleum, fire-resistant, and water-base fluids, fuel, and lubricating systems. AQP elastomer high temperature cover Fitting Reference Hose size Part Number Burst Pressure Minimum Bend Radius Synthetic EPDM tube Green EPDM synthetic cover Operating temperature range Ground support equipment (GSE), industrial phosphate ester based fluids, water glycol systems. For more information on specific fluid applications and high temperature ratings. Fitting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.