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420 Mobile Piston Pump Design Code C

420 Mobile Piston Pump Design Code C
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420 Mobile Piston Pump Design Code C

Product catalog summary
Introduction
The Eaton 420 Series Mobile Piston Pump is engineered to boost machine performance and productivity through advanced controls and a compact design. It features excellent pressure responsiveness, low standby pressure, and stable fan drive functionality. The pump is Pro-FX Ready, facilitating easy configuration and flexibility.
Specifications and Performance
The pump is available in displacements of 41cc, 49cc, 62cc, and 80cc, with operating speeds up to 2,650 rpm. It supports continuous pressures up to 280 bar (4060 psi) and intermittent pressures up to 320 bar (4600 psi). The design includes high load capacity bearings and a stiff drive shaft, offering a B10 bearing life of up to 10,280 hours.
Control Options
Various control options are available, such as pressure control, load sense, cold start, torque control, remote pressure control, inverse proportional pressure control, and electronic displacement control, enhancing machine efficiency and productivity.
Installation and Mounting
The pump offers multiple mounting options, including SAE and ISO configurations, side or rear porting, and various drain ports. The simplified architecture reduces leak points and eases maintenance.
Quality and Reliability
Featuring a unique control piston design and bronze piston shoes, the pump ensures enhanced performance and durability. High-load bearings provide industry-leading bearing life, backed by a 3-year manufacturer's warranty.
Global Support
Eaton offers a global network of certified experts for support, ensuring local service and assistance. The Eaton Business System guarantees quality development and delivery through standardized practices.
Performance Specifications
The catalog details performance metrics, including input speed, torque, and flow rates at various pressures. Efficiency and power output are charted against input speed, highlighting operational capabilities under different conditions.
Installation Instructions
Detailed diagrams and measurements are provided for different mounting configurations, specifying requirements for pressure ports, suction ports, and optional diagnostic ports.
Component Configurations
Specifications for output shaft installations, including spline types and maximum torque capacities, are outlined. The document also details the dual shaft seal option and associated leakage drain configurations.
Critical Information
Adhering to specified torque limits and installation configurations is crucial for optimal pump performance and longevity.
Control Installation
Control options such as Pressure & Flow Compensator, Torque Control, and Electronic Displacement Control are discussed, with specific dimensions and installation notes provided.
Tandem Pump Applications
Recommendations for tandem pump applications emphasize the need for additional support to limit overhung loading, with calculations for center of gravity and thru-drive lengths included.
Installation and Start-up
Critical steps for installation and start-up are outlined, including warnings against mechanical and hydraulic resonances and recommendations for mounting attitude.
Fluid Cleanliness
The importance of maintaining fluid cleanliness is emphasized, with specific contamination levels per ISO 4406 advised.
Contact Information
Contact details for Eaton's Hydraulics Group in the USA, Europe, and Asia Pacific are provided for further assistance.
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Catalog excerpts

420 Mobile Piston Pump Design Code C-1

420 Mobile Piston Pump Design Code C Powering Business Worldwide

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420 Mobile Piston Pump Design Code C-2

EATON 420 MOBILE PISTON PUMP CATALOG

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420 Mobile Piston Pump Design Code C-3

Content Model codes Control options Pressure & Flow (Load Sense) Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Compensator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Remote Pressure Control (RPC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electronic Displacement Control (EDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 EH Inverse...

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420 Mobile Piston Pump Design Code C-4

Introduction 420 Series Mobile Piston Pump The Eaton® X20 portfolio of open-circuit piston pumps is built to maximize machine performance and productivity. With sophisticated controls that enhance system efficiency and a compact design that delivers incredible power, the X20 portfolio empowers mobile machine operators to do more work in less time using less fuel. Sophisticated controls that improve performance while optimizing efficiency. Excellent pressure responsiveness – The X20 portfolio delivers the fastest response and recovery times in the opencircuit piston segment, helping customers...

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420 Mobile Piston Pump Design Code C-5

420 Mobile Piston Pump EEE Pump series ADU - 420 Series open circuit piston pump 7 Input shaft rotation L - Left hand H 8 Front mount and shaft 01 - 2 Bolt B, 22.2 mm (0.875in . ) Dia . keyed shaft 02 - 2 Bolt B, 25.4 mm (1.00in . ) Dia . keyed shaft 03 - 2 Bolt B, 22.22 mm ( . 875in . ) Dia . tapered keyed shaft 05 - 2 Bolt B, 13 tooth 16/32 spline 08 - 2 Bolt B, 15 tooth 16/32 spline 32 - 2/4 Bolt C, 14 tooth 12/24 spline 33 - 2/4 Bolt C, 31.8 mm (1.25in) Dia . keyed shaft 34 - 2 Bolt B, 15 tooth 16/32 sled runner spline 35 - 2 Bolt B, 14 tooth 12/24 spline 38 - 2/4 Bolt C, 31 75 mm (1 25)...

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420 Mobile Piston Pump Design Code C-6

420 Mobile Piston Pump Auxiliary (rear) mount & output shaft No auxiliary mounting features SAE A 2 Bolt, 11T 16/22 Spline SAE B 2 Bolt, 12T 16/22 Spline SAE B 2 Bolt, 15T 16/22 Spline SAE A 2 Bolt, 9T 16/22 Spline Shaft seal No shaft seal Standard polyacrylate shaft seal Viton shaft seal Double, two-way shaft seal, Viton with VHO filter Nitrile shaft seal Single viton shaft seal in 2/4 Bolt C mount pump housing 22122 Control special features 00 - Control special features 0A - Bleed down orifice 0B - 24V Cold start valve 0D - 12V Cold start valve (used with EH inverse proportional pressure control)...

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420 Mobile Piston Pump Design Code C-7

General performance specifications For more information, see Eaton publication 579. For operation on other alternative or environmentally friendly fluids, please contact your Eaton representative. EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com

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420 Mobile Piston Pump Design Code C-8

The pump will provide flow & pressure matching of pump output to system load demand, maximizing efficiency and improving load metering characteristics of any directional control valve installed between the pump and the load . Load sensing ensures that the pump always provides only the amount of flow needed by the load . The pump operating pressure adjusts to the load pressure plus a pressure differential required for the load sense margin . When the system is not demanding flow, the load sense control will operate in low pressure zero flow, energy saving stand-by mode . The differential pressure...

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420 Mobile Piston Pump Design Code C-9

The pump will provide a continuously modulated flow to meet changing load demands at a pre-adjusted compensator pressure . At pressures below the compensator setting, the pump will operate at maximum displacement . See model code position 16,17 for compensator pressure ranges . Warning 1 . When adjusting the pressure compensator, install a 0 to 350 bar (0 to 5000 psi) gage in the outlet gage port and limit the pressure setting to the continuous rated pressure for the pump displacement . It is possible to adjust the pressure compensator beyond the rated pressure of the pump . Doing so, may void...

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420 Mobile Piston Pump Design Code C-10

Control options Torque Control When combined with Pressure Compensator Control and/or Load Sense, it will allow the pump to remain inside the power envelope of the Pressure Flow curve. When the combination of pump flow and outlet pressure moves outside the envelop the pump displacement will automatically be reduced. This maximum setting is easily calculated using the following steps: • • • • To load Gage Outlet Gage Inlet Torque (in-lbs) Load sense Engine RPM Horsepower (KW) x 9550 Engine RPM 41cc 40 Nm (350 in-lbs) 51 Nm (450 in-lbs) 62 Nm (550 in-lbs) 73 Nm (650 in-lbs) 85 Nm (750 in-lbs) 96...

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420 Mobile Piston Pump Design Code C-11

EATON 420 MOBILE PISTON PUMP CATALOG E-PUPI-TM002-E7 February 2020 www.eaton.com

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420 Mobile Piston Pump Design Code C-12

Pump displacement can be controlled infinitely, as per the current signal provided to the solenoid control valve . The integrated pump control makes use of an external current signal to vary the pump displacement . This control has an proportional characteristic i . e . with increasing current signal, the displacement increases proportionately This control is with manual override . Based on fail safe condition there are two types: Min type (EP): Return to min displacement in case of power loss . Max type (EPD): Return to max displacement in case of power loss Warning: • When adjusting the pressure...

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420 Mobile Piston Pump Design Code C-13

The EH Inverse Proportional Pressure control allows for stepless variation of the max pump output pressure, as per the current signal provided to the control valve solenoid . The integrated pump control makes use of an external current signal to vary the pump output pressure This control has an inverse proportional characteristic i . e . with increasing current signal, the max output pressure is proportionately reduced Warning: • When adjusting the pressure limiter, install a 0 to 350 bar (0 to 5000 psi) gage in the outlet gage port and limit the pressure setting to the continuous rated pressure...

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420 Mobile Piston Pump Design Code C-14

Control options Electronic De-stroke (Cold Start) Valve The 620 Electronic Destroke Valve reduces pump start-up torque by directing outlet pressure to the control piston. It is primarily used in cold weather applications and includes a 12 or 24 VDC directional control valve mounted between the pump housing and compensator. Refer model code position 22,23 - control special features for available connector options EATON 420 MOBILE PISTON PUMP CATALOG

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.