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eMobility

eMobility
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eMobility

Product catalog summary
Overview
Eaton's eMobility division is a leader in the electric transportation sector, focusing on developing safe, efficient, and high-performance electric vehicles. The company aims to address the limitations of fossil fuels and promote sustainable transportation solutions.
eMobility Portfolio
Eaton offers a wide range of solutions for electric vehicles, including power electronics, power distribution and protection, and power systems. Their expertise covers various vehicle types such as Hybrid Electric Vehicles (HEV), Plug-in Hybrid Electric Vehicles (PHEV), Battery Electric Vehicles (BEV), and Fuel Cell Electric Vehicles (FCEV).
Power Electronics
Eaton's power electronics solutions feature high- and low-voltage inverters, DC/DC converters, and on-board chargers. These components are designed to enhance EV performance, dynamics, and range, with key features like high power density and efficiency.
Power Distribution and Protection
Eaton provides advanced power distribution and protection solutions, including power distribution units (PDUs), fuses, and the Breaktor™ circuit protection technology. These systems ensure safe and reliable power distribution within EVs.
Power Systems
Eaton's power systems include EV transmissions and 48V mild hybrid systems, engineered to manage mechanical power efficiently and improve overall vehicle performance.
Key Advantages
Eaton's strengths include their expertise in electrical and mechanical power integration, experience with vehicle dynamics, and strong OEM relationships. They have a global presence with manufacturing facilities worldwide.
Intelligent Power Distribution Units (iPDUs)
iPDUs provide central protection for electrical systems, integrating software for programmable control and diagnostics. They offer over-current protection and optional ground fault detection.
FLEX Power Distribution Unit (FLEX PDU)
The FLEX PDU is customizable for specific vehicle requirements, offering benefits like short lead times and software integration for complete control.
High-Power Fuses
Eaton's Bussmann Series fuses protect high-power battery systems, offering fast operation under fault conditions and supporting high-current applications.
Breaktor™ Circuit Protection
Breaktor™ combines circuit breaker and relay functions, providing fast, resettable protection against overloads and short circuits.
Specifications
- Torque: 2600 Nm
- Maintenance intervals: 3 years or 400,000 km
- EV Transmissions: Heavy-duty 4-speed with specific gear ratios
- PTO: Rear PTO with optional 8-bolt PTO
48-Volt Mild Hybrid System
Designed for commercial vehicles, offering a 48-volt motor for HVAC and battery charging, providing 2% annual fuel-efficiency savings.
Eaton eMobility Solutions
Focus on packaging efficiencies and automotive prowess, offering solutions for various commercial applications like buses and trucks.
Low-Voltage Power Solutions
Includes DC to DC converters, battery management, and power distribution products, designed for harsh environments.
Vehicle Controls and Wireless Solutions
Offers a range of vehicle control solutions including switches and electronic modules, with OMNEX remote control products for industrial conditions.
Future Innovations
Focus on more power density, intelligent components, and new transportation modes, with Eaton's Advanced Technology Team designing future electric transportation solutions.
See more

Catalog excerpts

eMobility-1

Innovation electrified.

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eMobility-2

What'sinside. Table of Contents Overview 4 Power Distribution and Protection 18 In the midst of a revolution, experience matters. At Eaton, we've been innovating electric transportation breakthroughs for decades. We understand the electric revolution because we make it work. Our power is proven. Today the world has awakened to the limitations of fossil fuels. The global oil supply is not infinite. Emissions are not without consequences. Sustainability is not optional. How we move has to change and now more than ever that change is electric. Eaton is leading the way. Our vast engineering and manufacturing...

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eMobility-3

Choosing the right partner. Safer. Faster. Farther. Designing EVs is a challenging endeavor. So which partners you choose to work with is an important decision. At Eaton, we offer a great depth of experience in complex power electronics and software — experience your company can put to work, making the best EV systems possible. The mission of Eaton’s eMobility business is to help you develop the safest, most efficient electric vehicles that travel faster and farther, with superior system protection. Here is a look at some of the ways Eaton stands out. • Expertly converge electrical and mechanical...

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eMobility-4

A powerful portfolio of solutions for every electric vehicle. Safety, range, performance, efficiency, serviceability — we understand the challenges and are working alongside you to deliver powerful, brilliant solutions. Our strengths are Power Electronics for managing electrical power, Power Distribution and Protection for safely and reliably distributing power and Power Systems for managing mechanical power. Power Electronics Power Electronics Power Distribution and Protection High- and low-voltage inverters Power Systems Power distribution units (PDU) • High- and low-voltage inverters • DC/DC...

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eMobility-5

Power Electronics Choose our Power Electronics to efficiently invert and convert power and control energy flow. These powerful, proven solutions optimize electric vehicle performance, dynamics and range. We are global leaders in power conversion with expertise in industrial power electronics. We're also a worldwide power management company with a formidable electrical knowledge base. Our vehicle expertise is even stronger thanks to innovations we've created in every sector we are privileged to serve. Our Power Electronic solutions • Inverters • DC/DC converters • On-board chargers • Integrated...

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eMobility-6

Power Electronics Key Features – High-voltage Inverter A better-performing electrified vehicle is the result of our full line of power-dense inverters, from low to high voltage. Our high-voltage inverter converts direct current (DC) from the batteries or generator to alternating current (AC) to power the traction drive motors. In other words, it helps move the vehicle with these benefits: ISO 26262 and AUTOSAR compliant 35-kilowatt-per-liter output 70˚C with 10L-per-minute flow rate • Power density — takes up less space • Efficiency — optimized use of battery • Compact and lightweight — easier...

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eMobility-7

Power Electronics DC/DC Converters Exceptionally reliable, safe and easily customizable, the Eaton DC/DC converter changes the higher voltage of the battery to the lower voltage needed to power a vehicle’s entertainment system, windows and/or safety features. Benefits include: • Proven design — 50+ years of DC/DC converter expertise, including 5+ years of BEV production • Custom solutions leveraging standard production processes • Quiet, clean output power — enables powering of sensitive loads, including radios and controllers • Compact, lightweight design • Excellent system flexibility — accepts...

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eMobility-8

Power Electronics On-board Chargers Key Features – On-board Charger Thanks to our superior on-board chargers, customers can safely charge their electric vehicles anywhere there is AC power. Eaton’s on-board chargers also efficiently deliver the best of both worlds: the fast, smart-charging capabilities your customers demand with proven packaging agility to reduce delivery times, cost and risk. Consider the benefits: • Compatibility with global electric standards • Scalability — configurable for each vehicle platform • Reduced development costs — leverages proven designs • Highly efficient — maximizes...

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eMobility-9

Power Electronics Integrated Components Eaton is developing integrated power electronics solutions by combining DC/DC converters and on-board chargers. Integrated units are designed to improve efficiency, increase reliability and provide packaging flexibility while saving space and decreasing costs by reducing redundant componentry. • The integrated OBC DC/DC converter can operate in either 400V or 800V capacities • The DC/DC converter provides 12, 24 or 48V output • Ability to integrate magnetics into a common package • Modules are designed to be used in conjunction with each other • CAN communication...

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eMobility-10

Power Distribution and Protection The advantages of being a global power management company and an experienced automotive industry supplier are brilliantly demonstrated with Eaton’s Power Distribution and Protection solutions. We have multiple systems and breakthrough products (see BreaktorTM on page 31) to intelligently measure and distribute power to multiple sources as well as provide exceptional, compact circuit protection. Power Distribution and Protection Why choose eMobility at Eaton? We have uncommon range, and we are innovative. Choose a complete system or specific components to protect...

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eMobility-11

Power Distribution and Protection Power Distribution Units Eaton’s power distribution units include a high-voltage power distribution unit, a next-level high-voltage intelligent power distribution unit and an intelligent FLEX power distribution unit for commercial vehicles. The high-voltage power distribution unit (PDU) delivers power to all critical loads within the electric vehicle system, while protecting electrical and electronic components and vehicle occupants with reliable circuit protection solutions, including: • Flexible, customized configurations — proven and optimized components Key...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.