eMobility
56Pages

Innovation electrified.

Electric evolved. In the midst of a revolution, experience matters. At Eaton, we’ve been innovating electric transportation breakthroughs for decades. We understand the electric revolution because we make it work. Power to Improve Today, the world has awakened to the limitations of fossil fuels. The global oil supply is not infinite. Emissions are not without consequences. Sustainability is not optional. How we move must change — and now, more than ever, that change is electric. Eaton is leading the way Our vast engineering and manufacturing resources span the globe with expertise that’s...

What'sinside Powering Success 4 Power Distribution and Protection 8 48V Commercial Vehicle Solutions 44 Low-Voltage Power and Components 48 Electric Vehicle Charging Infrastructure (EVCI) 52 // Electrification is changing the automotive industry, and Eaton's eMobility business is at the forefront, helping to create next-level performance, safety and range. — Dan Ouwenga Advanced Technology Manager Eaton eMobility

Designing EVs is a challenging endeavor. So which partners you choose to work with is an important decision. At Eaton, we offer a great depth of experience in complex power electronics and software — experience your company can put to work, making the best EV systems possible. This digital brochure is interactive! Simply click on any button like the one below for more information and insights on the eMobility product portfolio.

Safer. Faster. Farther. The mission of Eaton’s eMobility business is to help you develop the safest, most efficient electric vehicles that travel faster and farther, with superior system protection. Efficient, Effective, eMobility Here is a look at some of the ways Eaton stands out: • Expertly converges electrical and mechanical power competencies • Deep experience with vehicle dynamics and system integration • Proven safety and regulatory powerhouse Bring us your toughest challenges — we’re ready. Our extensive integration experience helps us deliver the cost, packaging and timing...

A powerful portfolio of solutions for every EV application. Serviceability, performance, efficiency, safety, range — we understand the challenges and are working alongside you to deliver powerful, brilliant solutions. Eaton offers a world-class portfolio of electric vehicle products and software. Along with our global expertise, we're connecting the full EV ecosystem to drive advancements in technology to meet tomorrow's challenges.

Commercial Vehicles Passenger Vehicles Electric Vehicles Power Distribution and Protection Electric Vehicles Breaktor circuit protection Battery disconnect units (BDU) Power distribution units (PDU) FLEX power distribution units Power Connections Stamped battery terminals Eyelet terminals High-power lock box terminals Support Service Power Electronics High-voltage inverters High-voltage DC/DC converters EV transmissions Traction-enhancing differentials EV drive module gearing 48V Commercial Vehicle Solutions √ 48V e-heater power electronics controller Diesel engine EGR pump

The advantages of being a global power management company and an experienced automotive industry supplier are brilliantly demonstrated with our Power Distribution and Protection solutions. We have multiple systems and breakthrough products (see Breaktor® on page 19) to intelligently measure and distribute power to multiple sources, as well as provide exceptional, compact circuit protection. We have uncommon range, and we are innovative. Choose a complete system or specific components to protect expensive electronics and energy storage, efficiently distribute electric power, provide...

Eaton eMobility Eaton eMobility

// Eaton Bussmann® fuses are on 7 of the top 10 electric vehicle platforms globally. k — Kevin Calzada Global Product Strategy Manager Fuses Eaton's Bussmann® series electric vehicle fuses are tailored protection solutions that feature market-leading compact and high-speed designs, with lifetime durability simulation capabilities. Available for 500-1,000V DC vehicle systems, 50 to 400 amps, Bussmann® EV fuses provide high-performing DC protection of drive, auxiliary and battery systems. The fuses are also available as custom solutions for higher-voltage and current ratings. Primary uses...

High-Power Fuses Higher current rating in EVs come along with higher power requirements, especially for battery electric vehicles with the demands of faster charging, increased vehicle range and premium systems. For these applications, the Eaton Bussmann® series of electric vehicle fuses includes high-power fuse solutions up to 1,000V DC. • 1,000V DC charging-protection fuses — enable fast-charging the vehicle via the DC/DC fast-charging unit • High interrupting rating — protects high-capacity battery packs with increased power levels • Industry-leading — simulation of fuse lifetime in both...

Battery Disconnect Units (BDU) Featuring Breaktor® circuit protection technology, the BDU is designed to efficiently distribute power throughout the EV system. The BDU provides improved quality and simplified architecture by combining current switching and resettable bi-directional short-circuit protection with fast actuation (up to 900V). Breaktor's integrated coil driver, economizer and sensing/triggering circuit reduce overall cost and complexity. Additionally, its self-triggering design, diagnostic electronics and mirror contact help to ensure the utmost safety and reliability. •...

Key Features — Battery Disconnect Units Breaktor® used for primary circuit protection, including integrated electronics module, and replaces two contactors, one fuse and one pyro Royal Power Solutions integrated busbar and eyelets Eaton eMobility

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Key Features — Power Distribution Units Input connector rated up to 900V Eaton eMobility

FLEX Power Distribution Units (FLEX PDU) The high-voltage, intelligent FLEX PDU is the next-generation option for monitoring and managing all power distributed to power electronics and provides central protection for the electrical system in commercial vehicles. The FLEX PDU is made up of a series of power distribution elements, which are configurable to meet specific needs. • Safe and efficient — seamless overcurrent protection • Fully customizable — based on a vehicle's power level, number of electric auxiliaries and battery packs • Intelligent software — complete programmable control of...