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INTEGRAL UNIVERSAL HARDNESSTESTER
INTEGRAL UNIVERSAL HARDNESSTESTER
The Integral® Universal Hardness Tester is a fully automatic device designed for conducting hardness tests using Vickers, Rockwell, and Brinell methods. It automates the entire testing process, from locating the test piece to releasing it, ensuring efficiency and precision.
Test Cycle Phases
- Laser pointer for surface detection
- Piece clamping
- Hardness penetration test
- Autofocus camera
- Data acquisition and hardness calculation
- On-screen result display
- Image and result archiving with statistics
Features
- Automatic test cycles with camera for imprint recognition
- Various models available with options like automated tool change, piece clamping, milling, and cleaning
- Can be configured as a primary machine for reference block certification
- Computer-controlled with a protected structure suitable for harsh environments
- High-definition and precision camera for Brinell and Vickers readings
- Load precision controlled by high-accuracy load cells
- Automatic Brinell and Vickers measurements with manual testing option
- Repeatability of 0.1 HBW
Software
The software, developed by EASYDUR, operates on Windows with a touchscreen interface. It manages automatic test phases, dimensional measurements, and statistical analysis in Excel, with exportable diagrams and histograms.
- Automatic test cycle selection from menu
- Image archiving and test certificate printing with statistical diagrams
- Extensive memory for data and test management
Camera Measurements
- High-resolution camera for Brinell and Vickers imprints
- Automatic focus and clear imaging on rough pieces
- Electronic image management and metallographic examination printing
- Dimensional surface control and measurement algorithms for milled pieces
Applications
Integral® is programmed for various hardness tests according to EN-ISO and ASTM DIN standards on metals, alloys, synthetics, ceramics, plastics, and more. It supports additional load forces for supplementary tests and complies with:
- Brinell EN-ISO 6506 and ASTM E10
- Vickers EN-ISO 6507 and ASTM E384
- Rockwell EN-ISO 6508
- Plastic materials DIN 53456
Models
- Universal hardness tester with image analysis for automatic Rockwell, Brinell, and Vickers tests
- Rotating head with multiple cameras and objectives for image analysis
- Tester with manual or motorized XY table for test piece movement
- Brinell tests on spring coils, including small wires and diameters
- Optical Brinell tests with integrated milling for rapid measurements in production lines
- CNC portal for 14m Brinell tests with 12 axes, milling, and automatic test cycle with image analysis
Catalog excerpts
INTEGRAL INTEGRAL DUROMETRO UNIVERSALE / UNIVERSAL HARDNESSTESTER Ciclo di prova completamente automatico Totally automatic test cycle Brinell Vickers Rockwell TESTING EQUIPMENT
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INTEGRAL INTEGRAL DUROMETRO UNIVERSALE / UNIVERSAL HARDNESSTESTER Integral® è un durometro per prove di durezza Vickers, Rockwell, Brinell con cicli di prova completamente automatici e telecamera per riconoscimento automatico delle impronte. Sono disponibili vari modelli a seconda delle necessità, dotati all’occorrenza di cambio utensile automatizzato, dispositivo pressapezzo, di fresatura e pulizia pezzo, assi multipli, etc. Lo strumento su richiesta, può essere configurato come macchina primaria, per la certificazione dei blocchi di riferimento. Tra le caratteristiche: - Gestione macchina tramite...
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INTEGRAL MISURE CON TELECAMERA Lo strumento è dotato di telecamera per rilevare le impronte Brinell e Vickers, con vasta gamma di ingrandimenti e telecamere a richiesta. I vantaggi sono: - Alta risoluzione - Messa a fuoco automatica - Immagine nitida anche su pezzi grezzi - Gestione elettronica delle immagini - Stampa di immagini per esami metallografici - Controlli e misure dimensionali della superficie del materiale - Algoritmi per pezzi fresati - Algoritmi per ASTM e DIN ISO - Algoritmi per impronte ovalizzate SOFTWARE Il software è sviluppato interamente da EASYDUR, con computer basato su...
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INTEGRAL ALCUNI MODELLI SOME MODELS Durometro universale con analisi di immagine per prove Rockwell, Brinell e Vickers completamente automatico Testa rotante con più telecamere e obiettivi per analisi d’immagine e vari penetratori per prove Rockwell, Brinell e Vickers. INTEGRAL XY Portale CNC per prove Brinell di 14 m, 12 assi con inclusa fresatura e ciclo di prova automatico con analisi di immagine. Durometro con tavola XY manuale o motorizzata e programmabile per movimentazione del pezzo di prova. Per prove Brinell ottiche con fresatura incorporata. Inserito in una linea di produzione, consente...
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