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Eastman Automated Cutting Systems

Eastman Automated Cutting Systems
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Eastman Automated Cutting Systems

Product catalog summary
Introduction
Eastman is a leader in cutting room technology, offering engineering-based solutions for modern manufacturing challenges. The company collaborates with industries to develop reliable, quality American-made machines and software.
Additional Solutions
Eastman provides additional solutions like lateral drive systems, automatic bristle cleaners, and resealers to enhance cutting efficiency.
Features of Automated Systems
  • Bristle-Block Conveyor Bed: Durable and easy to replace, with optional automatic cleaning.
  • Tool Head: Includes reciprocating knife technology, Intellicut™ software, and optional high-speed drills.
Multi-Ply Technical Specifications
Specifications cover power requirements, speeds, and environmental conditions, supporting precise medium- to high-ply cutting with Intellicut™ software for enhanced accuracy.
Design & Efficiency
Features like automatic stack cutting and variable frequency drive control improve material utilization and reduce power consumption, with a design focused on easy maintenance and operator use.
Technology
Systems include real-time diagnostics, networked machine access for support, and precision rack and pinion drives.
Safety
Safety features include multiple emergency stops, plexiglass safety windows, and a universal power system for lockout/tagout.
Conveyor Cutting System
The Eagle™ conveyor system is designed for single- to low-ply cutting, offering continuous material conveyance and high accuracy with features like InMotion™ software.
Static Cutting Table System
Capable of cutting various flexible materials at high speeds, offering multi-axis motion for precise cuts and zoning capabilities for efficient production.
Options
Options like dual router and cutting static tables enhance performance for thick and dense materials.
Router Specifications
The router features a pneumatically controlled z-axis and manually adjustable depth-control, suitable for materials like wood, composites, and plastics, with a large-capacity debris-collection system.
Dual Laser & Cutting System
Combines a 200-watt laser for cutting fabrics with a static cutting table, allowing for cutting, marking, punching, and sealing edges, designed for industrial use.
Power Requirements
Systems require various power configurations, including 115V, 50/60 Hz, and 208/230/380/460/575V, 3-phase, with optional VFD control.
Tool Head Options
Different tool heads are available, including standard, heavy-duty, and fiber tool heads, each designed for specific materials and cutting needs.
Software Suite
EastmanPRO software suite offers design, nesting, and digitizing tools, supporting multiple languages and ERP system integration.
Optional Modules
Modules like patternPRO, cadPRO, and nestPRO enhance design and nesting capabilities.
Market Sectors
Systems cater to sectors like aerospace, apparel, automotive, composites, furniture, and industrial fabrics.
Additional Systems
Details on systems like EasiHold, EasiPull, and EasiMark, as well as Power Cradle and Roll Stand systems for efficient material handling.
Specifications and Configurations
Outlines configurations for material feeding systems, with specific weight and diameter capacities.
Standards and Measurements
Specifications provided in metric and English units, detailing width increments, weight capacities, and maximum diameters.
Feeding Systems
The A-Frame roll rack and Multi-Roll Carousel system optimize floor space usage.
Cutting Systems
The Blue Jay system offers options for added panel cutting features.
Automated Systems
Designed for efficiency and precision, capable of handling a wide range of materials.
Service and Support
Eastman emphasizes strong customer support with services like machine installation, operations training, and preventative maintenance.
Global Sales and Service
Eastman has a global presence with sales and service offices worldwide, providing support to diverse industries.
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Catalog excerpts

Eastman Automated Cutting Systems  -1

ED SYST Eastman /THE DIFFERENCE / IS CLEAR / CUT.

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Eastman Automated Cutting Systems  -2

The Cutting Edge of Innovation Eastman established itself more than a century ago as a world leader in developing advanced techniques and innovative technologies for the cutting room. Today, Eastman delivers engineering-based solutions that make real differences to facilities using new and high-tech materials. Our company has focused its vision on, and dedicated its goals to, identifying and solving modern manufacturing problems so that your company can be competitive in today’s diverse marketplace. Eastman achieves its vision through the participation and energy of our worldwide network of sales,...

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Eastman Automated Cutting Systems  -3

Additional Solutions ¡¡ Lateral drive | Motorized device for moving the system from one spreading table to another ¡¡ Automatic bristle cleaner ¡¡ Resealer | Seals cut areas to provide maximum hold down features A u t o m a t e d S y s t e m s Bristle-Block Conveyor Bed ¡¡ C utting area is made up of long-lasting, durable bristle blocks ¡¡ R eciprocating knife blade penetrates bristle blocks without any damage to the cutting area ¡¡ E asy to replace, the bristle blocks snap-in and snap-out individually, featuring a unique design for maximum life ¡¡ O ptional automatic bristle cleaning available...

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Eastman Automated Cutting Systems  -4

04 A u t o m a t e d S y s t e m s w w w . e a s t m a n c u t s . c o m 05 Conveyor Technical Specifications* BASIC SPECIFICATIONS* english metric 78 in. 12 ft. 96 in. 16 ft. 108 in. 20 ft. 114 in. 36 ft. Dual-X Axis, Y-Axis & Theta Axis. X & Y-Axis Rack & Pinion Drive, Brushless Servo Motors 126 in. 156 in. 1.98 m 3.66 m 2.44 m 4.88 m 2.74 m 6.10 m 2.90 m 10.97 m 3.20 m 3.96 m Width Length Drive System Please contact the factory for active cutting zone dimensions. Custom widths and lengths available. SPEEDS 1.3 g 60 in./sec. 60 in./sec. 11 in./sec. 152.4 cm/sec. 28 cm/sec. Maximum Cutting Speed...

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Eastman Automated Cutting Systems  -5

Design & Efficiency ¡ Automatic cutting minimizes manual labor and increases material utilization for more cut parts in less time ¡ Less expensive for entry level and small production ¡ EasiPull pneumatic pull-off attachment allows longer and wider tables to be efficiently operated by a single person ¡ Various cutting surfaces are available to optimize cutting results for any given material, including Porex®, Lexan®, felt, and laser-perforated urethane belt ¡ Variable-frequency drive is available to eliminate starter and provide vacuum control ¡ Several options are available for marking and labeling...

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Eastman Automated Cutting Systems  -6

S T A T I C C U T T ING T A B LE SYS T EM o pt i o n s 08 A u t o m a t e d S y s t e m s w w w . e a s t m a n c u t s . c o m 09 option Dual router & cutting static table Eastman’s router tool head option delivers heavy-duty performance for thick and dense materials. This system offers a two-spindle tool head in addition to the router for a variety of cutting and routing options. Features such as a pneumatically controlled z-axis and a manually adjustable depth-control function facilitate cutting materials such as soft or hard wood, composites, fiberboard, and a variety of plastics. A large-capacity...

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Eastman Automated Cutting Systems  -7

A u t o m a t e d S y s t e m s Wovens/Non-Wovens ¡ Textiles ¡ Denim ¡ Leather ¡ Poly Cotton ¡ Wools ¡ Fleece/Polar Tech Fleece ¡ Spandex ¡ Lycra ¡ 10 Jersey Knit ¡ Nylon Bonded w/ Rubber ¡ Breathoprene 11 m a r k e t s e ct o r s Aerospac e Appar el Automotive Comp osites Furn iture/Fiber Glas Lam inat es Ind ustr ial Fabr ics Mar ine Apparel

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Eastman Automated Cutting Systems  -8

¡¡ A library feature within the operating control software allows the operator to save commonly used tool pressures and blade assignments based on job and material files ¡¡ Computer-assisted calibration minimizes downtime after tool changing ¡¡ Blade life is dependent on the materials being cut. Normal blade life expectancy is one per day (eight-hour shift), but for some applications it is common to witness successful results for as long as two to three weeks. ¡¡ Eastman tool depth limiters and exclusive tool depth gauges are available to limit the exposure of the blade and minimize blade penetration...

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Eastman Automated Cutting Systems  -9

Optional Modules patternPRO ¡¡ One module for advanced pattern design and nesting ¡¡ Easy-to-use design tools even for beginners ¡¡ Import and export capabilities for international standard formats ¡¡ Pattern checking and verifying ¡¡ Standard and advanced nesting available to maximize material utilization ¡¡ Optional 3-D packages available cadPRO ¡¡ Fully functional CAD system ¡¡ Draw, nest and plot from the same desktop workspace ¡¡ Click and drag drawing for standard shapes (rectangle, circle, ellipse, arcs) ¡¡ Click and move for other lines and shapes ¡¡ Scale, measure, arrays, mirror and...

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Eastman Automated Cutting Systems  -10

Flexible by design A u t o m a t e d S y s t e m s Various Coated Materials ¡ Polyester (500,1000 Denier) ¡ Polyethylene ¡ Polyurethane Coated Nylon ¡ Ripstop Nylon ¡ Nafion ¡ PVC ¡ Hypalon ¡ Urethane ¡ Vinyl ¡ Reinforced Vinyl ¡ Vinyl Coated Fiberglass ¡ Canvas ¡ Sunbrella ¡ Naugahyde ¡ PE Tank Liner ¡ Mesh (Various Types) ¡ Screen ¡ Rubber Backing ¡ Nomex ¡ Teflon coated Fiberglass ¡ Neoprene ¡ Elastic ¡ Webbing 16 Industrial Fabrics 17 Power Cradle System (CRA 360 / CRA 365) The Power Cradle System provides an efficient way of feeding a variety of material to the cutting system from a cradle...

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Eastman Automated Cutting Systems  -11

Blue Jay with Slitters For added panel cutting features, Eastman’s 548BK round knife slitters can be added to the Blue Jay End Cutting System. This will allow for cutting in both horizontal and vertical directions, maximizing material utilization and further decrease labor costs. Each slitter can be adjusted on the track to within 3 in. of the width of the table, allowing for complete coverage of the width of the material being cut. The number of slitters fitted on the track is material-width and table-size dependent. Optional Features ¡¡ Automatic Infra-Red Edge Control: +/- .25 in. (6 mm) accuracy...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.