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data Series 04

data Series 04
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data Series 04

Product catalog summary
General Overview
The document outlines technical specifications for various electrical system components, including slow-make and snap-action switching elements, lamp blocks, and buzzers. EAO reserves the right to modify specifications without prior notice.
Slow-Make Switching Element
  • Switching System: Features double-break, slow-make contacts with forced opening, supporting high switch ratings. Up to three elements can be attached to each actuator.
  • Material: Contacts are made from hardsilver, gold-silver, or silver-palladium; housing is polycarbonate.
  • Mechanical Characteristics: Includes screw and plug-in terminals, specific wire cross-sections, and tightening torque requirements. Actuating force, travel, and mechanical lifetime are specified.
  • Electrical Characteristics: Complies with EN IEC 60947-5-1 standards, detailing rated insulation voltage, contact resistance, and isolation resistance. Electrical life and switch ratings for AC and DC are provided.
  • Environmental Conditions: Specifies operating and storage temperatures, protection degree, shock, and vibration resistance.
  • Approvals: Includes CB, CCC, CSA, Germanischer Lloyd, GOST, NFF 16-102, UL, and CE.
Snap-Action Switching Element
  • Switching System: Equipped with self-cleaning contacts, not suitable for emergency-stop pushbuttons.
  • Material and Mechanical Characteristics: Similar to slow-make elements, with specific actuating force and travel.
  • Electrical Characteristics: Complies with EN IEC 60947-5-1, with detailed switch ratings and recommended operational data.
  • Environmental Conditions and Approvals: Similar to slow-make elements.
Lamp Block
  • Material: Housing made of polycarbonate.
  • Mechanical and Electrical Characteristics: Includes PIT push-in terminals, specific wire cross-sections, and illumination specifications.
  • Environmental Conditions: Similar to switching elements.
Buzzer
  • System: Utilizes a piezo disc with a continuous tone frequency of approximately 2.8 kHz.
  • Material: Buzzer case made of polyamide, with a nickel-plated brass front cap.
  • Mechanical and Electrical Characteristics: Includes plug-in terminals, sound pressure level, and operation voltage/current specifications.
  • Environmental Conditions: Similar to other components.
Specifications
  • Protection Degree: Frontside IP 40 for flush design, IP 65 for raised design as per EN IEC 60529.
  • Approvals: CE Declaration of Conformity.
  • Materials: Front ring made of Polyamide, Aluminium, or Stainless steel; Mounting flange of Polyethylene terephthalate; Actuator housing of Polycarbonate, Polyamide.
Mechanical Characteristics
  • Actuating Force: 6.2 N for square flush mounting style, 8 N for other styles.
  • Actuating Travel: 5.8 mm ± 0.2 mm.
  • Mechanical Lifetime: Pushbutton ≤ 3 million cycles, Selector switch ≤ 2.5 million cycles, Stop switch ≤ 50,000 cycles, Fool proofed E-stop ≥ 50,000 cycles, Keylock switch ≤ 50,000 cycles, Key insert switches ≤ 250,000 cycles.
  • Keylock Switch: Standard lock number is 251, with additional lock numbers available.
Electrical Characteristics
  • Standards: Complies with EN IEC 60947-5-1 for low-voltage switching devices.
  • Environmental Conditions: Storage temperature -40 °C to +85 °C, Operating temperature -40 °C to +55 °C.
  • Protection Degree: Frontside IP 65, IP 67 for Key insert switch.
Rotary Selector Switching Element
  • Terminals: Screw terminals, copper wires only, max. wire gauge 2 x 1.5 mm².
  • Tightening Torque: Max. 25 Ncm for fixing nut.
  • Number of Stages: 1 to 8 positions max.
  • Switching Angle: Maintained action max. 30° to 90°, Momentary action with release 24°.
  • Contact Material: Hard Silver contacts with Gold layer.
Electrical Characteristics for AC
  • Standards: Complies with EN IEC 60947-3, VDE 0660 part 107.
  • Rated Operational Voltage: 440 V.
  • Rated Insulation Voltage: 440 V.
  • Rated Thermal Current: 10 A.
  • Rated Operational Current: Varies with voltage and application (e.g., AC-15, AC-21A, AC-22A, AC-23A).
  • Overvoltage Category: III.
  • Degree of Pollution: 3.
Electrical Characteristics for AC (UL/Canada)
  • Rated Operational Voltage: 300 V.
  • Rated Insulation Voltage: 300 V.
  • Ampere Rating: 10 A for resistive or low inductive loads.
  • Motor Load Ratings: Varies with phase and voltage.
Electrical Characteristics for DC
  • Switch Rating DC: Varies with voltage and number of series contacts for resistive and inductive loads.
Environmental Conditions
  • Operating Temperature: Open at 100% Iu/Ith 55 °C with peaks up to 60 °C, enclosed at 100% Ithe 35 °C with peaks up to 40 °C.
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Catalog excerpts

data Series 04-1

General_technical_data Series Slow-make switching element Switching system The double-break, slow-make switching element is equipped with one or two independent contact systems, acting as normally open or normally closed contact. The normally closed contact has forced opening. Slow-make contacts with forced action are ideal for high switch ratings. Up to three switching elements can be snapped to each actuator. For the emergency-stop pushbutton use the slow-make switching element (max. 3). Material Material of contact Hardsilver, gold-silver, silver-palladium (for aggressive atmospheres) Switch housing Polycarbonate (PC) Mechanical characteristics Terminals Screw terminals Plug-in terminals 6.3 x 0.8 mm max. wire cross-section 2 x 2.5 mm² max. wire cross-section of stranded cable 2 x 1.5 mm² For switches with plug-in terminals it is necessary to provide insulation sleeves and to maintain a spacing of 65 mm between rows (mounting cut-outs) Tightening torque Screws at the mounting flange max. 25 – 30 Ncm Screws at switching element max. 50 Ncm Actuating force 1 Normally closed 2 N 1 Normally open 3.1 N Actuating travel 5.8 mm ± 0.2 mm Rebound time ≤ 1 ms Mechanical lifetime (with 1 switching element) Pushbutton maintained action 1.5 million Cycles of operation Pushbutton momentary action 3 million Cycles of operation Selector switch maintained action 1.25 million Cycles of operation Selector switch momentary action 2.5 million Cycles of operation Emergency-stop switch 50 000 Cycles of operation Keylock switch maintained action 25 000 Cycles of operation Keylock switch momentary action 50 000 Cycles of operation EAO reserves the right to alter specifications without further notice. Electrical characteristics Standards The switches comply with the “Standards for low-voltage s ­ witching devices” EN IEC 60947-5-1 Rated Insulation Voltage Ui 500 VAC/600 VDC, as per EN IEC 60947-5-1 Contact resistance New state ≤ 50 mΩ as per DIN IEC 60512-2-4 Isolation resistance ≥ 10 MΩ between open contacts at 500 VDC, as per DIN IEC 60512-3-1 Electrical life 6050 cycles of operations Conventional free air thermal current Ith As per EN IEC 60947-5-1 6 A for plug-in terminals 10 A for screw terminals the maximum current in continuous operation and at ambient temperature must not exceed the quoted maximum values. Switch rating At switch rating AC for gold-silver, silver-palladium and hardsilver contacts, service category AC-15, as per EN IEC 60947-5-1 (cosφ 0.3) Voltage 230 VAC 400 VAC 500 VAC Current 7 A 5 A 4 A At switch rating DC for gold-silver and hardsilver contacts, service category DC-13, as per EN IEC 60947-5-1 Voltage 24 VDC 60 VDC 110 VDC 250 VDC Current 10 A 5 A 2.5 A 0.6 A Recommended minimum operational data Gold-silver contacts: Voltage 24 VDC 110 VDC Current 5 mA 2 mA Hardsilver contacts: Voltage 24 VDC 110 VDC Current 50 mA

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data Series 04-2

General_technical_data Series Slow-make switching element Environmental conditions Approbations CB (IEC 60947) CCC CSA Germanischer Lloyd GOST NFF 16-102 UL Operating temperature -40 °C … +55 °C (other temperatures on request) Protection degree IP 00 Shock resistance (single impacts, semi-sinusoidal) 300 m/s² puls width 11 ms, as per EN IEC 60068-2-27 Vibration resistance (sinusoidal) 100 m/s² at 10 Hz … 500 Hz, amplitude 0.75 mm, as per EN IEC 60068-2-6 EAO reserves the right to alter specifications without further

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data Series 04-3

Snap-action switching elementSwitching system Contact resistance New state < 50 mQ as per DIN IEC 60512-2-4 The double-break, snap-action switching element is equipped with one or two independent contact systems, acting as normally Isolation resistance open or normally closed contact. The snap-action switching > 10 MQ between open contacts at 500 VDC, as per element is fitted with self-cleaning contacts. DIN IEC 60512-3-1 Up to three switching elements can be snapped to each actuator. Snap-action switching elements are not permissible for emergency- Electrical life stop pushbuttons! 50...

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data Series 04-4

Snap-action switching element Approvals Approbations CB (IEC 60947) CCC CSA Germanischer Lloyd GOST NFF 16-102 UL Declaration of conformity CE EAO reserves the right to alter specifications without further notice.

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data Series 04-5

General_technical_data Series Slow-make switching element PIT Switching system The double-break, slow-make switching element is equipped with one or two independent contact systems, acting as normally open or normally closed contact. The normally closed contact has forced opening. Slow-make contacts with forced action are ideal for high switch ratings. Up to three switching elements can be snapped to each actuator. For the emergency-stop pushbutton use the slow-make switching element (max. 3). Material Material of contact Hardsilver and gold-silver Switch housing Polycarbonate (PC) Mechanical...

 Open the catalog to page 5
data Series 04-6

Slow-make switching element PIT Approvals Approbations CB (IEC 60947) CSA Germanischer Lloyd GOST NFF 16-102 UL Declaration of conformity CE EAO reserves the right to alter specifications without further notice.

 Open the catalog to page 6
data Series 04-7

General_technical_data Series Snap-action switching element PIT Switching system The double-break, snap-action switching element is equipped with one or two independent contact systems, acting as normally open or normally closed contact. The snap-action switching element is fitted with self-cleaning contacts. Up to three switching elements can be snapped to each actuator. Snap-action switching elements are not permissible for emergencystop pushbuttons! Material Material of contact Hardsilver and gold-silver Switch housing Polycarbonate (PC) Mechanical characteristics Terminals PIT push-in terminal...

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