Overview: This document serves as a comprehensive guide for selecting and purchasing EAO's Human Machine Interface (HMI) products, including switches, keypads, and control panels. It is designed to facilitate easy navigation and selection of products that meet international standards.
Company Overview: EAO is a global leader in manufacturing high-quality HMI products, established in 1947. The company is renowned for its innovative solutions across various industries such as transportation, machinery, and process control. EAO is certified under ISO standards and is an approved supplier for leading automotive manufacturers.
Product Range: The catalogue includes a variety of actuators and indicators suitable for different applications. Products are categorized by function and additional elements required for a complete setup, such as actuators, illumination, and accessories.
Technical Specifications: Each product series is detailed with specifications such as mounting hole sizes, contact terminals, illumination options, IP ratings, and switch ratings. For example, the Series 03 offers high-quality switches with options for self-cleaning snap-action elements and various lens types.
Key Features: EAO products are designed for durability and functionality, meeting stringent safety standards. The catalogue highlights features like IP protection levels, switch ratings, and mechanical characteristics, ensuring reliability in various environments.
Innovative Solutions: EAO emphasizes rapid prototyping and modern technologies to reduce development times and enhance product offerings. The Halo Illumination feature, for instance, allows for dynamic color changes and effects in control panels.
Applications: EAO's HMI components are suitable for a wide range of applications, including public transportation, industrial machinery, and lifting equipment. The products are designed to be responsive, durable, and compliant with industry regulations.
Global Reach: EAO operates through a network of sales and service centers worldwide, ensuring expert support and customer service in over 50 countries.
Conclusion: EAO's catalogue is a valuable resource for selecting high-quality HMI components, offering detailed specifications and innovative solutions to meet diverse industry needs.
Product Overview: The document details the Series 04 range of high-quality switches, including pushbuttons, indicators, selectors, mushroom-headed switches, key switches, and emergency stops. These switches are designed for both raised and flush mounting in 22.5 mm and 30.5 mm cutouts, respectively, and offer IP65 protection. They support a maximum voltage of 500 VAC and a thermal current of 10 A.
Specifications:- Switch Rating: 230 VAC/6 A, 24 VDC/10 A
- Illumination: Ba9s Lamps or LEDs
- Connection Types: Screw terminal or plug-in connections
Components and Assembly: To assemble a complete switch, select components from various categories such as indicators, pushbuttons, emergency stops, mushroom heads, keylocks, selectors, and buzzers. Each component is available in multiple colors and configurations, including momentary and maintained functions.
Emergency Stops: Emergency-stop switches are available with key or twist release mechanisms, compliant with EN 60947-5-1 and DIN EN ISO 13850 standards. They require slow-make switch elements.
Switching Elements: Switching elements are available with screw or plug-in terminals and feature snap-action or slow-make mechanisms with self-cleaning silver contacts. Various contact types are offered, including 1NO, 1NC, 2NO, 2NC, and 1NO/1NC.
LEDs: LEDs are available in various voltages (6V, 12V, 24V, 28V, 48V, 130V, and 230V) and colors (red, yellow, green, blue, white). They are designed for use with Ba9s single-chip configurations.
Accessories: Accessories include lens caps, emergency-stop switch labels, and enclosures. Lens caps are available in plastic and aluminum, with options for raised and flush mount actuators.
Ordering Information: Part numbers are provided for each component and configuration, with additional details available on pages 122–125 for purchasing information.
Technical Specifications: The document provides detailed specifications and technical data for a range of switches and accessories, including emergency-stop switches, pushbuttons, indicators, and keylock switches. It outlines the components, materials, mechanical and electrical characteristics, and environmental conditions for each product.
Specifications:- Materials: Contacts are made from Hard Silver, Gold/Silver, or Silver/Palladium. Switch housings are made from Polycarbonate.
- Mechanical Characteristics: Terminals include screw and plug-in types, with specific wire cross-sections. Actuating force and travel are specified for different switch types.
- Electrical Characteristics: Rated insulation voltage is 500 VAC/600 VDC. Contact resistance and isolation resistance are specified, along with switch ratings for AC and DC.
- Environmental Conditions: Operating temperatures range from -25°C to +55°C, with storage temperatures from -40°C to +85°C. Shock and vibration resistance are detailed.
Procedures: Instructions for assembling a complete switch by selecting components from different sections are provided. Specific part numbers and descriptions are listed for various accessories and components.
Standards and Approvals: The switches comply with EN IEC 60947-5-1 standards for low-voltage switching devices. Approvals include CB, CCC, CSA, Germanischer Lloyd, GOST, SEV, UL, and CE.
Technical Data: Detailed technical data is provided for snap-action and slow-make switching elements, including mechanical lifetime, actuating force, and electrical ratings.
Accessories: A range of accessories is available, including protective covers, front rings, enclosures, and marking plates. Part numbers and descriptions are provided for each accessory.
Drawings: Technical drawings illustrate the dimensions and mounting options for various switch types, including emergency-stop switches and selector switches.
Recommendations: The document recommends using slow-make switching elements for emergency-stop pushbuttons and provides guidelines for selecting components to assemble a complete switch.
Overview: This document provides detailed specifications and options for assembling switches and indicators from Series 14 and Series 17. It includes technical data, component options, and assembly instructions for various switch types, including pushbuttons, keylocks, selectors, and buzzers.
Specifications:- Series 14: Features include IP67 protection, 5 A, 250 VAC rating, and various mounting options. Components include LEDs, buzzers, and selector switches with different finishes and functionalities.
- Series 17: Indicators available in multiple colors and mounting sizes (6, 8, 14 mm) with IP40 protection. They support direct connection to 24VDC or up to 230VAC.
Procedures:- To assemble a complete switch, select components from each colored section. For additional options, contact the local sales office.
- For flush mount switches, order the appropriate bezel and diffuser as specified.
Technical Data:- Switching System: Self-cleaning, double-break, snap-action with gold-plated silver contacts.
- Mechanical Characteristics: Includes details on terminal types, actuating torque, and force requirements.
- Electrical Characteristics: Rated voltage of 250 VAC/DC, contact resistance ≤50 mΩ, and compliance with EN IEC 61058-1 standards.
- Environmental Conditions: Operating temperatures range from -25°C to +55°C, with storage temperatures from -40°C to +85°C.
Approvals and Standards: Devices comply with various international standards, including ENEC, UL, and CSA, ensuring reliability and safety.
Accessories: Includes lens caps, bezels, protective covers, and marking plates to customize and protect the switches and indicators.
Customer Solutions: EAO offers a six-step project development process to assist customers in designing and implementing Human Machine Interface systems efficiently.
Technical Specifications:- Temperature Range: Storage: -40°C to +85°C; Service: -25°C to +55°C.
- Protection Degree: IP40 standard, IP65 with spray cover.
- Shock and Vibration Resistance: Shock: 15g for 11ms; Vibration: 10g at 0-2000 Hz.
- Climate Resistance: Standard and changing conditions as per IEC standards.
- Approvals: CB, CSA, ENEC, Germanischer Lloyd, UL, CE.
Buzzer Specifications:- Type: Electronic non-contacting buzzer with IC oscillator.
- Material: Polyetherimide case, Polyamide front bezel.
- Electrical Characteristics: Frequency: 2.8 kHz; Sound Pressure: 88 dB at 0.1m; Voltage/Current: 10-55 VAC, 25 mA or 10-75 VDC, 15 mA.
Series 44 Switches:- Components: Includes pushbuttons, indicators, selectors, emergency stops, key switches, and more.
- Protection: IP65.
- Switch Rating: 10A, 660VAC.
- Mounting: Raised and flush options available.
- Illumination: Uses Ba9 lamps or LEDs.
Technical Data:- Switching System: Double-break system with normally closed/open contacts.
- Material: Contacts made of Ag-Ni alloy or Gold/Silver.
- Mechanical Characteristics: Actuating force varies by component; mechanical lifetime up to 10 million operations.
- Electrical Characteristics: Rated insulation voltage up to 660V; operational voltage varies by AC/DC type.
- Environmental Conditions: Storage temperature: -40°C to +70°C; Operating temperature: -25°C to +60°C.
Accessories and Options:- Mounting Tools: Various options for different switch types.
- Protective Covers: Available for emergency stops and pushbuttons.
- Engraving Labels: Self-adhesive options for labeling.
Overview: The document provides detailed technical specifications and options for the Series 51 and Series 56 switch ranges. These switches are designed for various applications, including hand, elbow, and foot operations, and are suitable for use by disabled individuals. The switches come in different forms such as pushbuttons, indicators, selector switches, and keylock switches, with customizable tactile feel and housing options.
Series 51 Specifications:- Protection and Rating: IP65 protection, 5 A, 250 VAC.
- Mounting: Raised mounting into 16 mm cut-out.
- Illumination: Uses midget-grooved T1¾ lamps or single chip LEDs.
- Keylock Options: Available with 2 key systems and 145 different keys.
- Switching Elements: Up to 4NO/4NC snap-action switching elements per switch, with low-level switching elements available.
Series 56 Specifications:- Protection and Rating: IP67 front protection, minimum 5 VDC, 5 mA, maximum 137 VDC, 200 mA.
- Electrical Strength: 4000 VAC, 50 Hz, 1 min between all terminals and mounting plate.
- Design Options: Includes double side pushbuttons, glass mount pushbuttons, raised palm push lenses, and Braille front bezels.
Technical Data:- Switching System: Self-cleaning, double-break, snap-action switching system with gold-plated silver contacts.
- Mechanical Characteristics: Actuating torque ranges from 2.5 Ncm to 5.5 Ncm, with a mechanical lifetime of up to 2 million cycles for momentary action.
- Environmental Conditions: Storage temperature ranges from -40°C to +85°C, with a service temperature of -25°C to +55°C.
- Approvals: Includes CB, CSA, ENEC, Germanischer Lloyd, UL, and CE conformity.
Accessories and Options:- LED Options: Available in various colors and voltages (12V, 28V, etc.).
- Lens Options: Transparent and opaque lenses available in different colors and sizes.
- Mounting Tools: Includes tools for lens and LED removal.
Overview: This document provides detailed specifications and assembly instructions for a range of switch components, including pushbuttons, emergency-stop switches, keylock switches, and selector switches. It outlines the necessary components and accessories required to assemble a complete switch system, along with technical data and compliance standards.
Specifications:- Pushbuttons: Available in various sizes (24x24 mm, 18x24 mm, 18x18 mm, 18 mm diameter) with momentary and maintained functions. Illuminated options are available with different mounting styles.
- Emergency-Stop Switches: Twist release and key release options, compliant with EN 60947-5-5 and DIN EN ISO 13850 standards.
- Keylock Switches: Available in 2 and 3 position configurations for raised and flush mounts, with various key removal options.
- Selector Switches: Offered in momentary and maintained functions, with options for 2 and 3 positions.
Technical Data:- Switching System: Features a self-cleaning, double-break snap-action system with options for normally open (NO) and normally closed (NC) contacts.
- Materials: Components made from materials like PMMA, PC, PEI, and anodized aluminum, ensuring durability and compliance with UL standards.
- Mechanical Characteristics: Includes details on actuating torque, force, travel, and mechanical lifetime, with specific values for different switch types.
- Electrical Characteristics: Complies with EN IEC 61058-1 and EN IEC 60947-5-1 standards, with specified operational voltages, contact resistance, and electrical life.
Environmental Conditions:- Operating temperature range: -25°C to +55°C.
- Storage temperature range: -40°C to +85°C.
- Protection degree: Frontside IP65, rear side IP40.
- Shock and vibration resistance: Compliant with EN IEC 60068 standards.
Compliance and Approvals: The switches are approved by various international standards organizations, including CB, CSA, ENEC, Germanischer Lloyd, GOST, UL, and VDE, and carry a CE declaration of conformity.
Assembly Instructions: To assemble a complete switch, select components from each colored section, including indicators, pushbuttons, emergency-stop, keylock, and selector switches. Additional accessories like lenses, bezels, and contact blocks are available to customize the switch system.
Material Specifications: The actuator housing is made of Polyetherimide (PEI), which is self-extinguishing as per UL 94 V0 standards.
Mechanical Characteristics:- Terminals: Available in solder, screw, and various wire configurations with specific wire size ranges.
- Actuating Torque: Selector/Keylock switch requires 4 to 16 Ncm.
- Actuating Force: Pushbutton requires 3.5 to 11 N, while the emergency-stop switch requires a maximum of 65 N.
- Actuating Travel: Pushbutton has a travel of 3 mm, emergency-stop switch 10 mm, and selector/keylock switch varies with positions.
- Rebound Time: 2 ms for contact making and breaking.
- Mechanical Lifetime: Varies by component, with pushbuttons rated for up to 2 million cycles.
Electrical Characteristics:- Complies with standards such as EN IEC 61058-1 and EN IEC 60947-5-1.
- Electrical Life: ≥50,000 cycles at 250 VAC, 5 A.
- Electrostatic Discharge: Keylock switch withstands 11 kV.
- Electric Strength: 4000 VAC for 1 minute between terminals and earth.
- Overvoltage Category: III, with a protection class of II.
- Contact Resistance: ≤50 mΩ in new state.
- Switch Rating: AC and DC ratings provided for various voltages and currents.
Technical Drawings: The document includes detailed technical drawings for Series 61 and 71, illustrating various configurations and dimensions for indicators, pushbuttons, keylocks, and selectors.
Series 71 Product Profile:- Modular switch range with IP65 protection, suitable for flush mounting.
- Includes pushbuttons, indicators, selector switches, and keylock switches.
- Switching elements are self-cleaning and can be soldered directly onto PCBs.
Environmental Conditions:- Storage Temperature: -40°C to +85°C.
- Operating Temperature: -25°C to +55°C.
- Protection Degree: Frontside IP65.
- Shock and Vibration Resistance: Specified as per EN IEC standards.
Approvals: The products have a CE declaration of conformity.
Specifications: The document outlines various specifications for pushbuttons and indicators, including part numbers, materials, and dimensions. The front dimensions are primarily 25 mm and 40 mm in diameter, with mounting holes of 22.5 mm and 30.5 mm in diameter. Front protection ratings range from IP40 to IP67, indicating varying levels of protection against dust and water.
Materials: The bezels are made from plastic or anodised aluminium, with options for different colours such as black, red, yellow, green, blue, and natural. The document also specifies the use of polyvinylchloride (PVC) for connection cables and polybutylenterephthalate (PBT) for mushroom-head caps.
Switching Elements: The switching elements are designed for illuminated pushbuttons and indicators, with integrated LEDs and series resistors. The switch rating includes a voltage range of 50 mVAC/DC to 42 VAC/DC, a current range of 10 µA to 100 mA at 240 Ω, and a power rating of 2 W. Bi-colour switching elements are not recommended.
LED Specifications: LEDs are available in various colours, including red, orange, yellow, green, blue, and white, with specific voltage and current ratings. Bi-colour LEDs are also available, with specific voltage ratings for red/green and yellow/green combinations.
Accessories: Optional accessories include marking plates, legend frames, protective caps, and dismantling tools. Marking on plates can be done by engraving or hot stamping, with specific symbols available on request.
Recommendations: The document recommends using Osram Hyper Mini TOPLED® for halo illumination, with up to 8 LEDs possible for halo applications.
Emergency-stop Switching System: The emergency-stop system features a double-break switching system with normally closed and normally open contacts, adhering to EN IEC 60947-5-1 standards.
Material Specifications: - Flat ribbon cable-cover: Polyamide (PA 6.6), UL 94 V0 - Contact material: Silver alloy gold plated
Mechanical Characteristics: - Front panel thickness: Standard 1-4 mm, with emergency-stop protective shroud 1-3 mm - Mounting hole: 22.5 mm diameter, EN IEC 60947-5-1 compliant - Terminals: Soldering terminals 2.8 x 0.5 mm, CuSn6 tin-plated - Actuating force: 22 N ±4 N - Actuating travel: Approx. 4 mm - Mechanical lifetime: ≥50,000 cycles
Electrical Characteristics: - Standards compliance: EN IEC 60947-5-1, EN IEC 60947-5-5, DIN EN ISO 13850, EN IEC 60204 - Illumination: LED red, 5 VDC to 30 VDC - Rated operational voltage: 250 VAC - Rated insulation voltage: 250 V - Rated impulse withstand voltage: 2.5 kV - Contact resistance: ≤50 mΩ - Isolation resistance: >1011 Ω - Electrical life: ≥50,000 cycles - Switch rating: AC-15 and DC-13 service categories
Environmental Conditions: - Operating temperature: −25 °C to +65 °C - Front protection: IP65 - Shock resistance: Max. 150 m/s² - Vibration resistance: Max. 50 m/s² - Climate resistance: Various tests as per EN IEC standards
Approvals: - SEV, UL, CE
Switching Element: - Short-travel switching system with tactile operation - Material: Thermoplastic polyester, Polyacetale - Mechanical lifetime: ≥1 million cycles
Actuator: - Material: Polycarbonate or Aluminium anodised - Mounting hole: 22.5 mm and 30.5 mm diameter - Mechanical lifetime: ≥1 million cycles
Technical Drawings: - Various configurations for flush, plug-in terminals, and flat ribbon cables
Multi-tone Sound Module: - Programmable for specific warning sounds - Applications include pedestrian crossings and public transportation
Series 95 Pushbutton: - High-quality switch range with illuminated and non-illuminated options - IP40 protection, suitable for PCB mounting - Greater than 5 million switch cycles - Independent illumination with SMD LEDs
Overview of Sensitive Keyboards: Touch-sensitive keyboards utilize high-frequency signals that change amplitude when a key is touched. The keyboard comprises three main components: a set of keys on a printed circuit board, an interface card, and a non-conductive front panel. Each key has a detector circuit protected by an EAO patent. The interface card, controlled by a micro-controller, sends output signals to a PC via PS2 or USB ports.
Principle: Each key functions as a capacitor with the front panel as the dielectric. When touched, the human body acts as a second capacitor armature, altering the HF voltage and changing the output state detected by the micro-controller.
Technical Data for TSK.series:- 105-key Touch Sensitive Keyboard: Made with tempered glass or polycarbonate, dimensions vary based on PS/2 or USB interface. Operating voltage is 5 VDC with varying power consumption based on activity.
- 74-key Touch Sensitive Keyboard: Similar materials and interfaces as the 105-key version, with specific dimensions for keyboard and mouse pad.
Standards and Approvals: Complies with FCC part 15, EMC guidelines, and various EN standards for emissions and immunity. MTBF is 287,000 hours.
Environmental Conditions: Storage temperatures range from -40°C to +85°C, with operating temperatures varying based on the presence of a touchpad.
W.series Keyboards: Designed for hostile environments, these keyboards feature all-metal construction, high resistance to vandalism, and IP67 sealing. Available in various layouts and interfaces, they are suitable for industrial and public applications.
Technical Data for W.series: Includes details on materials, mechanical characteristics, electrical characteristics, and environmental conditions. The keyboards are EMC approved and have specific impact and shock resistance ratings.
Conclusion: The document provides comprehensive technical specifications and standards compliance for touch-sensitive and rugged keyboards, highlighting their suitability for various industrial and public applications.
Specifications: The document outlines the specifications for various electronic components, including keypads and trackballs. Key specifications include:
- Current consumption: 110 mA typical, 150 mA max.
- EMC compliance: EN 55022 Class B, FCC CFR47 part 15 class B, EN 55024.
- Safety: EN UL 60950.
- Environmental conditions: Storage temperature from -25°C to +85°C, operating temperature from 0°C to +55°C.
- Front protection ratings: IP65 for buttons and standard trackballs, IP67 for optical trackballs.
- Impact resistance: IK 09 for 38 mm trackball, IK 08 for 50 mm trackball.
Procedures and Standards: The document adheres to several standards for environmental and mechanical resistance:
- Climate resistance as per EN IEC 60512-6.
- Mechanical characteristics include a tightening torque of 50 Ncm for studs and actuating force ranging from 1 N to 6 N depending on key type.
- Electrical characteristics include a nominal operating voltage of 5 V and a maximum of 24 V.
Recommendations: Recommendations for use include:
- Use in residential environments due to EMC compliance.
- Suitable for applications requiring high reliability and compact design.
- Gold contact materials are standard for high reliability.
Technical Drawings: The document includes technical drawings for various keypad and keyboard configurations, detailing dimensions and mounting options.
Product Series and Applications: The document categorizes products into series such as AVME, M.series, S.series, and W.series, each with specific applications in transportation, machinery, instrumentation, and process control.
Wire Sizes and Dimensions: This section outlines the system for indicating wire sizes and dimensions, crucial for ensuring compatibility and safety in electrical installations.
Panel and Switch Components: Definitions include 'Behind panel depth' which is the distance from the rear surface of a panel to the far end of the switch, and 'Blind plug' used for covering unused mounting holes.
Contact and Circuit Terms: Key terms include 'Bounce' (rebounding of contacts), 'Break' (interruption of a circuit), and 'Breakdown voltage' (voltage at which insulation fails). 'Break-make contact' refers to a combination of normally open and closed contacts.
Switchgear Specifications: Includes 'CE declaration' for compliance, 'Climatic resistance' for temperature and humidity tolerance, and 'Contact resistance' which measures resistance between connections.
Electrical Standards and Ratings: Covers 'Conventional thermal current Ith', 'Degree of pollution', and 'Rated operational voltage (Ue)'. These standards ensure devices operate safely under specified conditions.
Emergency and Safety Features: Describes 'Emergency-stop pushbutton' mechanisms, including those with key or twist to unlock, ensuring safety by automatically opening circuits.
Illumination and Indicators: Discusses components like 'Filament lamp', 'LED', and 'Indicator' which provide visual signals for device status.
Mechanical and Operational Features: Terms like 'Mechanical lifetime', 'Momentary action', and 'Maintained action' describe the durability and operation modes of switches.
Protection and Insulation: 'Protection class' and 'Protection degree' (IP ratings) define the level of protection against electric shock and environmental factors.
Switching Elements and Actions: Includes 'Snap-action switching element' for rapid contact transfer and 'Slow-make/break contact' for controlled switching, especially in AC circuits.
Key Features and Specifications:
- Tactile Point: Indicates the actuation point has been reached, providing a tactile response due to a construction element in the switch.
- Terminal (Connection Method): Refers to the electrical connection to the external circuit, such as soldering, plug-in terminal, or screw terminal.
- Tightening Torque: Measurement in Nm for the turning effect of a force applied to a turnable body.
- Tool: Aid for assembling or disassembling switchgear or indicators and their parts or accessories.
- Translucent: Light-transmitting, diffuse material structure for uniform illumination using filament lamps.
- Transparent: Light-transmitting, clear structure recommended for film inserts in lenses or LED illumination.
- Travel: The travel path of the operation part until activation of the contact, expressed in mm.
- UL: Abbreviation for Underwriters Laboratories, a US rating organization.
- VDE: Abbreviation for the German Testing Agency, a German rating organization.
- Vibration Resistance: The ability of switchgear to withstand undulating movements without changing operating state or damage.
Contact Information:
EAO AG, Tannwaldstrasse 88, 4601 Olten, Switzerland. Email: [email protected], Website: www.eao.com
Regional Contacts:
- Austria: Phone +49 201 85 87 0, Email: [email protected]
- Belgium: Phone +32 3 777 82 36, Email: [email protected]
- China: Phone +852 27 86 91 41, Email: [email protected]
- France: Phone +33 1 64 43 37 37, Email: [email protected]
- Germany: Phone +49 201 85 87 0, Email: [email protected]
- Italy: Phone +39 035 481 0189, Email: [email protected]
- Japan: Phone +81 3 5444 5411, Email: [email protected]
- Netherlands: Phone +31 78 653 17 00, Email: [email protected]
- Sweden: Phone +46 8 683 86 60, Email: [email protected]
- Switzerland: Phone +41 62 388 95 00, Email: [email protected]
- United Kingdom: Phone +44 1444 236 000, Email: [email protected]
- USA: Phone +1 203 877 4577, Email: [email protected]
- Other Countries: Phone +41 62 286 92 10, Email: [email protected]
Disclaimer: EAO reserves the right to alter specifications without further notice.