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DRO Rotary kiln sealing system

DRO Rotary kiln sealing system

DRO Rotary kiln sealing system

Product catalog summary
Overview: The document provides detailed information about the DRO Rotary Kiln Sealing System by EagleBurgmann, highlighting its features, specifications, and applications. It emphasizes the system's adaptability to various industrial needs and its ability to maintain operational integrity under different conditions.
Specifications: The sealing system is designed for kilns with diameters ranging from 2,000 to 8,000 mm and can operate under pressures from -50 to +250 mbar. It withstands temperatures up to 300°C and supports rotational speeds up to 2.5 m/s. The system accommodates radial movements up to 35 mm and axial movements up to 150 mm, with options for greater values upon request.
Materials: The system primarily uses Steel S235JR and CrNiMo steel, with other materials available upon request.
Functional Description: The system includes a mounting flange, seal disc, packing rings, and a spring mechanism. It features an expansion joint for thermal expansion and a torque damper to prevent rotation. The seal disc compensates for radial deflection, ensuring continuous sealing.
Advantages: Key benefits include reduced pollution emissions, safe operation, long service life, and significant energy savings. The system is suitable for retrofitting existing systems and is applicable in various industries, including petrochemical, chemical, pharmaceutical, and cement production.
Applications: The sealing system is recommended for use in process industries, residue and waste incineration, and environments involving toxic or hazardous media.
Product Variants: The document outlines single and double seal variants, each with specific components like mounting flanges, seal discs, and expansion joints.
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Catalog excerpts

DRO Rotary kiln sealing system-1

Features • Packing rings (self-adjusting) with permanent spring-action for optimal, continuous contact with the seal disc, optical wear indicator • Can be pressurized with buffer gas • Optional dust extraction at the expansion joint • Optional flush fitting to remove dust deposits at the seal disc • Double-acting seal rings for use with process-compatible barrier gas or to drain toxic or aggressive gas • Cutting-edge materials, supports broad range of applications Advantages • Reduced pollution emissions • Clean residue combustion • No partial temperature reduction below the residue combustion threshold due to air infiltration (no dioxin formation) • Safe operation • Significant reduction in primary energy consumption • Long service life, low wear • Predictable downtime (e.g. annual inspection) • Available as retrofit on existing systems Operating range Diameter: d1 = 2,000... 8,000 mm (78" ... 315") Pressure: p = -50 ... +250 mbar (-0,72 ... 3,62 PSI) Temperature (oven surface): t = max. 300 °C (572 °F) Rotational speed: ... 2.5 m/s (8.2 ft/s) Radial movement capability: ... 35 mm (1,38")* Axial movement capability: ... 150 mm (5,91")* * Greater values on request Materials Metal parts: Steel S235JR (St 37-2 / 1.0037), CrNiMo steel (1.4571) Other materials on request. Recommended applications • Process industry • Petrochemical industry • Chemical industry • Pharmaceutical industry • Toxic, hazardous, chemical media • Residue and waste incineration • Cement production • Calcination • Reduction Functional description The sealing system consists of a mounting flange welded on to the kiln shell. The two connected halves of the split case engage at the seal disk which is screw mounted to the flange. Depending on requirements, two or four packing rings are provided and a thrust ring presses them against the seal disk. A spring mechanism generates the contact force for the packing rings. A specially designed expansion joint compensates for axial (thermal) expansion and change in the position of the kiln shell. A torque damper prevents rotation of the seal carrier assembly. With the exception of the seal disc, the entire sealing system is free moving and runs on roller supports in the damper. The seal is able to follow any movement by the oven with the sealing function remaining intact. The seal disc compensates for radial deflection of the rotary kiln (caused by ovality, etc.) by submerging to a greater or lesser extent into the seal housing. eagleburgmann.com [email protected] All technical specifications are based on extensive tests and our many years of experience. The diversity of possible applications, however, means that they can serve only as guide values. We must be notified of the exact conditions of application before we can provide any guarantee for a specific case. This is subject to change.

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DRO Rotary kiln sealing system-2

DRO Single seal Item Designation 1 Mounting flange (kiln shell) 2 Seal disc (rotating) 3 Bronze seal face 4 Packing ring (static) 8 Thermal sensor fitting 9 Flush fitting eagleburgmann.com [email protected] All technical specifications are based on extensive tests and our many years of experience. The diversity of possible applications, however, means that they can serve only as guide values. We must be notified of the exact conditions of application before we can provide any guarantee for a specific case. This is subject to change.

 Open the catalog to page 2
DRO Rotary kiln sealing system-3

Product variants eagleburgmann.com [email protected] DRO Double seal Item Designation 1 Mounting flange (kiln shell) 2 Seal disc (rotating) 3 Bronze seal face 4 Packing ring (static) 5 Housing 6 Expansion joint 7 Flush fitting 8 Spring system All technical specifications are based on extensive tests and our many years of experience. The diversity of possible applications, however, means that they can serve only as guide values. We must be notified of the exact conditions of application before we can provide any guarantee for a specific case. This is subject to change.

 Open the catalog to page 3
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.