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Series BE 22 SK

Series BE 22 SK
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Series BE 22 SK

Product catalog summary
Declaration of Incorporation: The BE22x SK pneumatic drilling unit is a partially completed machinery intended for integration into larger machinery compliant with the EC Machinery Directive 2006/42/EC. It should not be used independently until the complete machinery is declared compliant.
Safety Instructions: Operators must read the manual before use. Any modifications affecting safety require manufacturer approval. The unit is designed for drilling, countersinking, and reaming only. Protective devices must be installed to prevent injuries from rotating parts. Maintenance requires the system to be depressurized and disconnected from power.
General Recommendations: Regular monitoring and maintenance are essential. Visual inspections should be conducted to detect damages. In case of accidents or breakdowns, repairs should be conducted in a safe environment.
Manufacturer Information: The unit is manufactured by E2 Systems, a division of Tubex AB, located in Borås, Sweden. Contact details are provided for further inquiries.
Description of the Drilling Unit: The BE 22 SK series features an air motor, gearbox, and robust body. It is available in various speeds and can operate lubrication-free. The unit is compact and designed for easy use and long lifespan.
Installation Instructions: The unit must be securely mounted and fitted with protective devices. It requires a clean air supply with specific pressure and lubrication settings. Multiple units need separate air supplies.
Maintenance Instructions: Daily checks include air pressure and leak detection. Weekly checks ensure lubrication and cleanliness. Monthly checks involve spindle play and filter condition. An annual overhaul is recommended.
Technical Information: The unit operates at 6.3 Bar (91.35 Psi) with various speed and torque specifications depending on the model. Lubrication-free motors have slightly reduced idle speeds.
Specifications:
  • Single spindle spacing: Minimum 45 mm (1 3/4'').
  • Double spindle head spacing: Minimum 11 mm (7/16'').
  • Run-out at spindle nose: Maximum 0.03 mm (.001 In).
  • Working pressure range: 6 – 7 bar (85 – 100 Psi), maximum 7 bar (101.5 Psi).
  • Air consumption: Less than 0.3 Nm3/min (less than 12 Cfm).
  • Ambient temperature: +10º to +40º C (+50º to +104º F).
  • Sound level: 70 dB(A).
  • Spindle thread for chuck: 3/8'' – 24 UNF.
  • Standard chuck: Key chuck Ø 0.5 – 6.5 mm (.02 – 1/4''). Larger key chuck and collet chuck available as options.
Power and Performance: Maximum power is achieved when the drilling spindle rotates at half of its maximum speed during operation.
Dimensions and Weight: Various models (e.g., BE 225 SK, BE 228 SK) have specific dimensions and weights, typically around 1.5 kg (3.25 lbs) or 0.9 kg (2 lbs) depending on the model.
Multi-Spindle Head: Different types (e.g., MBKV-402, VH 042P) with specific dimensions and adaptor weights of 0.3 kg (0.66 lbs).
Spare Parts: Detailed list of spare parts including end caps, housings, air motors, chucks, and planetary gears with part numbers for ordering.
Warranty Conditions: Warranty period is 12 months after installation or 18 months after delivery, whichever occurs first. Warranty is void if unauthorized modifications are made.
Environmental Declaration: Housing made of steel; other parts include aluminium, brass, and steel. Gaskets are rubber. Disposal instructions provided for metal and combustible waste.
Disclaimer: Information is subject to change without notice. E2systems is not responsible for errors or omissions and reserves the right to make manufacturing changes.
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Catalog excerpts

Series BE 22 SK-1

SYSTEMS EN Manual Pneumatic Drilling Unit Series BE 22 SK Read this manual before installation and commissioning of the product. Keep for future reference.

 Open the catalog to page 1
Series BE 22 SK-3

DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ORIGINAL According to the EC's Machinery Directive 2006/42/EC, Annex 2B We, E2 Systems a division of Tubex AB Strömslundsgatan 3 507 62 Borås Sweden, declare that the partly completed machinery: Model: BE22x SK * Is designed to be embedded in a larger machinery or assembled with another machine, which together will constitute machinery covered by Directive 2006/42/EC "Machinery Directive" and which shall be constructed in compliance with this directive, and * Must not be put into service until the machinery, which the partly completed...

 Open the catalog to page 3
Series BE 22 SK-4

Table of content: Page: Information about the manufacturer 6 Description of the drilling unit 6 Installation of the drilling unit 7 Mounting of cutting tools 8 Spare parts drawing 13 Spare parts list 13, 14

 Open the catalog to page 4
Series BE 22 SK-5

WARNING! - Ensure that the operator has read and understood this manual before the drilling unit is in use. - For security reasons, any modification of the drilling unit and it’s accessories, which may affect product safety, must be approved by the manufacturers technical manager. - The unit is intended for drilling, countersinking and reaming and should not be used for any other application, unless approved by the manufacturers technical manager - Always follow local security regulations regarding installation, operation and maintenance. - The drilling unit must be securely fixed and the installation...

 Open the catalog to page 5
Series BE 22 SK-6

General recommendations - Apply a system for monitoring the tool in the machine. If no such system is at hand, we recommend user/operator to frequently control the tool. To ensure that no damages occurred. Thorough review of the unit Visual control of any outer damages. Ensure there is opportunity to fast turn of air-supply and run a normal cycle without tool and material (to avoid further damages at the material and unit). Listen for noise from bearings and also control the run-out at the spindle nose. If not ok, unit has to be repaired and a new control for damages will be necessary. If a unit...

 Open the catalog to page 6
Series BE 22 SK-7

Description of the drilling unit The BE 22 SK consist of an air motor, a gear box and a robust body. When you need a unit without a feed the E2 SK-units are a very good alternative. The design is compact as well as robust. BE 22 SK comes in a wide range of speeds. BE 22 SK is also available for lubrication-free operation. Type and speed: See data label on drilling unit Serial number: See data label on drilling unit Normal direction of rotation for the drilling units spindle is right-hand direction (clockwise). The drilling unit can be ordered as left-hand direction (anti-clockwise). The data...

 Open the catalog to page 7
Series BE 22 SK-8

Installation of the drilling unit This Drilling and Tapping Unit is only intended for use in machinery which applies to the Machine Directive 2006/42/EC. This Drilling and Tapping Unit is designed for normal drilling, countersinking, reaming and tapping. In applications requiring high-precision hole placement or when drilling into rounded or slanted surfaces, drill bushings must be used. To be able to use the unit, it must first be installed and fitted with control equipment. Regardless of how simple the installation is performed, the unit must be fitted with necessary protective devices to avoid...

 Open the catalog to page 8
Series BE 22 SK-9

Attachment Attach the drilling unit according to the below. The drilling unit can be mounted vertically or horizontally. Optional attachment should be discussed with E2's technician. Mounting of cutting tools The following cutting tools can be used with drilling unit: Drills, hole saws, core drills, shank end mills, countersinkers, reamers or broaches. The drilling unit can be fitted with either key chuck, collet chuck or multi-spindle head. Key Chuck: Collet Chuck: Multi-spindle head:

 Open the catalog to page 9
Series BE 22 SK-10

Maintenance instruction Daily check: - Check the air-pressure on the FRL-unit, 6 – 7 bar (87 – 101.5 Psi). Max 7 bar (101.5 Psi). - Check for any leakages of air. If a leakage is detected, contact service staff. Weekly check: - Check that the oil-mist lubrication is working, approx. 1 drop/10-20 cycles. 1 drop = 15 mm3 (.000528 fl.oz. (UK), .000507 fl.oz. (US)) - Check that the drilling unit is clean. Monthly check: - Check that no abnormal play is present in the drilling spindle. - Check that external silencer is not clogged. - Check that the air filter in the FRL unit is working or replace...

 Open the catalog to page 10
Series BE 22 SK-11

Power, air motor CC spindle spacing Run-out at spindle nose Working pressure range Air consumption Ambient temperature Sound level Spindle thread for chuck Chuck See Power table below. Single spindle min. 45 mm (1 3/4'') Double spindle head min. 11 mm (7/16'') Max. 0,03 mm (.001 In) 6 - 7 bar. Max 7 bar (85 - 100 Psi. Max. 101.5 Psi) < 0,3 Nm3/min (< 12 Cfm) + 10° - +40° C. (+50° - +104° F.) 70 dB(A) 3/8'' - 24 UNF As standard the drilling unit is fitted with an ordinary key chuck 0 0,5 - 6,5 mm (.02 - 1/4''). A larger key chuck and collet chuck with collets are availble as an option. Type Power,...

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Series BE 22 SK-13

Spare parts list BE 22 SK _4_1 Air motor for left-hand rotation, on request._ 4A_1 Set of vanes for oil lubricated air motor, pos. 4, complete. 4A_1 Set of vanes for non-lubricated air motor, pos. 4, complete. 4B_1 Set of ball bearings for air motor, pos. 4, complete._ _5_1 Wave spring, for old versions only._ 7_1 Wrench for Collet Chuck Nut pos. 6. ER11._ _7_1 Wrench for Collet Chuck Nut pos. 6. ER20._ 7_1 Wrench for Collet Chuck Nut pos. 6. ER32._ 8 1 Tool for chuck removal.

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Series BE 22 SK-14

10_1 Planetary gear BE 225 SK, complete._ 10_1 Planetary gear BE 228 SK, complete._ 10_1 Planetary gear BE 2211 SK, complete._ 10_1 Planetary gear BE 2222 SK, complete._ 10_1 Planetary gear BE 2236 SK, complete._ 10_1 Planetary gear BE 2249 SK, complete._ 10_1 Planetary gear BE 22150, 22220 SK, complete._ 10A_1 Bearing kit for Planetary gear BE 225, 228, 2211 SK, complete. 10A_1 Bearing kit for Planetary gear BE 2222, 2236, 2249 SK, complete. 10A_1 Bearing kit for Planetary gear BE 22150, BE 22220 SK, complete. 15_1 Adaptor, for multi-spindle head VH04-. 15_1 Adaptor, for multi-spindle head MBK...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.