hyperion

hyperion
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hyperion

Product catalog summary
ZOLLER Presetting Solutions Overview
ZOLLER is a leader in tool metrology, offering solutions that enhance manufacturing operations by improving quality, efficiency, and productivity. Their systems integrate machines, software, and services to provide sustainable competitive advantages.

Company Background
With over 65 years of experience, ZOLLER specializes in tool presetter and measuring machines, as well as software for tool management. The company is certified under DIN EN ISO 9001:2008 and DIN EN ISO 14001:2004, ensuring high-quality and environmentally friendly products.

Product Specifications
The ZOLLER 'hyperion' series includes universal tool presetting and measuring machines designed for CNC manufacturing. These machines accommodate various tool systems, reducing rejects and machine downtimes while increasing productivity and profits.

Key Features
  • Intuitive software interface and ergonomic design for ease of use.
  • High-performance image processing technology for fast and accurate measurements.
  • Modular design with upgradeable software for flexibility.
  • Environmentally friendly materials compliant with RoHS standards.

Product Variants
  • Hyperion 300: Available with or without a turret table, offering a universal basic holding fixture for various tool holding fixtures.
  • Hyperion 500/700: Equipped with turret tables of different sizes, allowing for up to 12 tool holding fixtures simultaneously, enhancing productivity.

Turret Tables
ZOLLER turret tables are robust and easy to operate, providing precise handling. They can be fitted with various tool holding fixtures and are designed for ergonomic loading.

Conclusion
ZOLLER's 'hyperion' series offers a comprehensive solution for tool presetting and measuring, ensuring high efficiency, flexibility, and profitability in manufacturing operations.

Specifications
The Basic Holding Fixture GA is compatible with various tool systems and machine systems, allowing for manual adapter changes. It supports a wide range of manufacturers, including Benzinger, Comau, and Mori-Seiki, among others. The fixture includes optic adjustment capabilities for precise measurement on the Y-axis, with manual or CNC-controlled fine adjustments.

Procedures
The document describes the process of presetting tools to center height using the Pilot 3.0 system, which offers ergonomic operation and efficient manufacturing design. The system includes features like autofocus and CNC for automatic measurement of standard tools.

Standards and Recommendations
ZOLLER emphasizes the importance of reliable and precise tool measurement, offering solutions like the dial gauge and CCD incident light camera for accurate presetting. The document also recommends using the ZOLLER TMS Tool Management Solutions for comprehensive tool and stock management.

Software Solutions
The Pilot 3.0 image processing technology is highlighted for its user-friendly interface and modular design, allowing for easy adaptation to various manufacturing needs. The software supports centralized data storage, effective machine setup, and integration with third-party systems.

Service and Support
ZOLLER provides extensive after-sales support, including preventive maintenance, calibration services, and training. The company offers modular software packages (BRONZE, SILVER, GOLD) for tool management, ensuring consistency and efficiency in manufacturing processes.

Global Presence
ZOLLER has a worldwide presence with subsidiaries and agents across Europe, North America, Asia, and other regions, providing localized support and services.
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Catalog excerpts

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PRESETTING SOLUTIONS The horizontal presetter and measuring machine for use with turning machines hyperion expect great measures

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hyperion-2

solutions ZOLLER solutions - comprehensive optimization of your manufacturing operations to increase quality, efficiency and productivity. To do this, we combine machines, software and services to create individual system solutions that guarantee you a sustainable and competitive advantage. The ZOLLER company is a worldwide expert and market leader in the field of metrology for tools and tool-based manufacturing organization. ZOLLER has been developing innovative tool presetter and measuring machines as well as software for measuring, inspection and the management of metal cutting tools for over...

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Contents ZOLLER solutions 02 System solutions to give you a competitive advantage Tool presetter and measuring machine »hyperion« 06 20 % more productivity starting with batch size 1 For numerous tool holding fixtures – »hyperion« As stand-alone unit directly next to the machine tool – »hyperion 300« without turret table For a wide array of tool holding fixtures and systems – »hyperion 300« with turret table For up to 12 tool holding fixtures simultaneously – »hyperion 500/700« ZOLLER turret tables – well thought out and easy to operate Universal holding fixture and tool post – for guaranteed...

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Starting with batch size 1 20 % more productivity The universal tool presetter and measuring machines of the ZOLLER »hyperion« series guarantee maximum efficiency and flexibility of horizontal tool holding in CNC manufacturing. Tools of virtually all tool systems are measured and preset fast, easily and reliably. This means fewer rejects and machine downtimes, better quality and increased productivity - and greater profits. In short: with ZOLLER »hyperion« you produce efficiently, on time, profitably with perfect quality. — Increased productivity of your manufacturing operations by at least 20%...

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ZOLLER PRESE T TING SOLUTIONS Turret table D 900 mm/12-fold pitch/10 mounted tool holding fixtures

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For numerous tool holding fixtures »hyperion« Universal geniuses still exist, despite the high levels of specialization. For example, the ZOLLER »hyperion 300/500/700«. Whether you want to preset tools for turning machines or milling centers – with the ZOLLER »hyperion 300/500/700« a single measuring machine is sufficient for nearly all your different tool fixtures. This does not only let you save time and money, but also you benefit from a significant increase in productivity by using measured and preset tools. »hyperion 300/500/700« are the uni- system »pilot 3.0«: absolutely ideal, versal...

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ZOLLER PRESE T TING SOLUTIONS Subject to technical modifications. The depicted machines may include options, accessories and control variants. Uhing drive THK recirculating linear ball bearing guide Calibration gauge image proce

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As stand-alone unit directly next to the machine tool »hyperion 300« without turret table A host of applications at an attractive price: the basic model of the »hyperion 300« without turret table and its universal basic holding fixture for a large variety of tool holding fixtures offers all the options for presetting and measuring tools. The ZOLLER »hyperion 300« model without With this ZOLLER »hyperion 300« turret table is equipped with a universal you will have made a decision in favor basic holding fixture which allows manual of maximum universality and a favorable or power-operated clamping...

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ZOLLER PRESE T TING SOLUTIONS »hyperion 300 – pilot 3.0« without turret table The basic variant with attractive price-performance ratio Technical specification »hyperion 300« without turret table Length Z-axis Transversal X-axis Subject to technical modifications. The depicted machines may include options, accessories and control varia

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For a wide array of tool holding fixtures and systems »hyperion 300« with turret table The benefits of the ZOLLER »hyperion 300« are enhanced even more by adding a turret table. This can be fitted with 2, 3 or 4 large tool holding fixtures to increase speed and operatorfriendliness even further. The robust turret table makes the use of the ZOLLER basic and universal holding the »hyperion 300« even more flexible: fixtures. Special tool holding fixtures can by swiveling the turret table, the user also be fitted for specific tool systems, always has the correct tool holding fix- e.g. Göltenbodt....

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ZOLLER PRESE T TING SOLUTIONS »hyperion 300 – pilot 3.0« with turret table D = 450 mm, Optic adjustment ± 50 mm and center height measuring device camera Flexible turret table loading as required Technical specification »hyperion 300« with turret table Length Z-axis Transversal X-axis Subject to technical modifications. The depicted machines may include options, accessories and control vari

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For up to 12 tool holding fixtures simultaneously The ZOLLER »hyperion 500/700« are nearly always equipped with a turret table. The turret tables are available in the sizes 745 mm and 900 mm with 4, 6, 8 or 12 partitions. You can't be more universal than that! And all that at maximum precision, best possible ease of use and - upon request - with innovative tool Save on continuously changing tool holding fixtures by fitting the turret table with the most commonly used holding fixtures. This makes work easier for your employees, saves valuable time and increases productivity and competitiveness....

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ZOLLER PRESE T TING SOLUTIONS »hyperion 700 – pilot 3.0« with turret table D = 900 mm, Optic adjustment ± 50 mm and center height measuring device camera — Modular design — Pneumatic slide clamping and one-hand operating handle — Machine table with integrated, lockable doors — Extra storage boards for adapters and tool posts — Cockpit for monitor, keyboard, mouse, printer and other accessories — Metal bellow covers over guide and measuring system — Electronic fine adjustment — Manual infinite fine adjustment* — Remote maintenance — Adapter and machine management — Image processing »pilot 3.0«...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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